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Gauge/instrument panel help

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Old Apr 5, 2012 | 03:07 PM
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Gauge/instrument panel help

Hey everyone, I am trying to figure out what I need for wiring or cables to go from the sensors to the instrument panel. I bought an oil pressure sensor but no wiring came with it, I also bought a temp sensor and nothing came with that either. I cant seem to find anything online about how you hook these things up. Any help would be great.
 
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Old Apr 5, 2012 | 03:27 PM
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From: Charm City
Originally Posted by andrew89F250
Hey everyone, I am trying to figure out what I need for wiring or cables to go from the sensors to the instrument panel. I bought an oil pressure sensor but no wiring came with it, I also bought a temp sensor and nothing came with that either. I cant seem to find anything online about how you hook these things up. Any help would be great.
The instrument cluster is wired from the factory for the gauges, you simply replace the faulty senders on the engine and plug them back into the wiring harness connector that is attached to the original senders.
 
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Old Apr 5, 2012 | 03:42 PM
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Originally Posted by firewood truck
The instrument cluster is wired from the factory for the gauges, you simply replace the faulty senders on the engine and plug them back into the wiring harness connector that is attached to the original senders.
I wish it were that simple, my fuel level and speedometer gaugse works and that is it.My RPM, oil pressure, temp, and battery gauges do not. Nothing was hooked up because the guy was tired of spending money on all of the repairs. I dont know if maybe a new wiring would make it easier or if there are replacement wires or cables.
 
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Old Apr 5, 2012 | 04:15 PM
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Are the wires behind the insterment cluster hacked up or under the hood?

The speedo is fully mechanical and if the fuel guage works I'm guessing the cluster is getting power to it.

Which engine your truck have?
 
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Old Apr 5, 2012 | 05:29 PM
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Originally Posted by Eddiec1564
Are the wires behind the insterment cluster hacked up or under the hood?

The speedo is fully mechanical and if the fuel guage works I'm guessing the cluster is getting power to it.

Which engine your truck have?
Right now she has a 197 460 c.i w/carb. The truck was originally EFI, so I know most of the wires still there are useless now.
 
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Old Apr 5, 2012 | 05:30 PM
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* 1979 460
 
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Old Apr 5, 2012 | 05:53 PM
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From: Charm City
Originally Posted by andrew89F250
I wish it were that simple, my fuel level and speedometer gaugse works and that is it.My RPM, oil pressure, temp, and battery gauges do not. Nothing was hooked up because the guy was tired of spending money on all of the repairs. I dont know if maybe a new wiring would make it easier or if there are replacement wires or cables.
So it sounds like, at the very least, everything is disconnected under the hood to get a carb'd engine in there. Any chance everything was carefully unplugged and tucked away for a later time or was it just another typical 'tard style hack job? Regardless, even if you got a complete, uncut harness the sensors on the carb'd engine are not going to be correct for cluster. You almost need to put the EFI back into the truck or make some sort of dash cluster that can use whatever sender units that are on the carb'd motor.
 
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Old Apr 5, 2012 | 07:27 PM
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Originally Posted by firewood truck
So it sounds like, at the very least, everything is disconnected under the hood to get a carb'd engine in there. Any chance everything was carefully unplugged and tucked away for a later time or was it just another typical 'tard style hack job? Regardless, even if you got a complete, uncut harness the sensors on the carb'd engine are not going to be correct for cluster. You almost need to put the EFI back into the truck or make some sort of dash cluster that can use whatever sender units that are on the carb'd motor.
A hack job for sure. Everything else works, besides those gauges. I am guessing he did not take the time to mark the wires that were going to the sensors on the EFI that was in there. Ehhhh, like I said, any ideas would be great. Thanks guys
 
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Old Apr 6, 2012 | 10:47 AM
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Originally Posted by andrew89F250
I wish it were that simple, my fuel level and speedometer gaugse works and that is it.My RPM, oil pressure, temp, and battery gauges do not. Nothing was hooked up because the guy was tired of spending money on all of the repairs. I dont know if maybe a new wiring would make it easier or if there are replacement wires or cables.
The good news is it will work.. the bad news is your going to have to do some tracing of wires. The battery gauge must also be working or else it wont charge. Not sure if you will be able to get the factory tach to be happy with the older ignigion system. Oil and temp are single wire hookups so thats just a matter of tracing the wires from the dash. You'll need to modify the cluster to accept the "oil gauge" input of the 79 unless you are using the "switch" that came on the later truck.
 
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Old Apr 6, 2012 | 03:14 PM
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Originally Posted by bobbyjo9
The good news is it will work.. the bad news is your going to have to do some tracing of wires. The battery gauge must also be working or else it wont charge. Not sure if you will be able to get the factory tach to be happy with the older ignigion system. Oil and temp are single wire hookups so thats just a matter of tracing the wires from the dash. You'll need to modify the cluster to accept the "oil gauge" input of the 79 unless you are using the "switch" that came on the later truck.
The battery gauge doesn't work at all. As far as the tach and the rest of them go, if I can't get whst is in there to work with the engine sensors, are there universal gauges that will be compatible with efi and carb? If so, then I would just replace the gauges on the panel itself. Is there a certain colored wire to look for, for certain gauges? Thanks for the help so far guys.
 
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Old Apr 6, 2012 | 04:52 PM
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Sorry but you really must have a rats nest for wires. Doesnt sound like he retained the original charging circuit so I dont think wiring diagrams will help you. Adding aftermarket guages are always an option but IMO look like a$$ when you try and hack into the stock locations.
 
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Old Apr 6, 2012 | 06:44 PM
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From: Charm City
Originally Posted by andrew89F250
The battery gauge doesn't work at all. As far as the tach and the rest of them go, if I can't get whst is in there to work with the engine sensors, are there universal gauges that will be compatible with efi and carb? If so, then I would just replace the gauges on the panel itself. Is there a certain colored wire to look for, for certain gauges? Thanks for the help so far guys.
Well, the gauges in the cluster are designed to work with the resistance valve that the correct sensors give out, so you would need to adapt the EFI sensors into the carb'd engine, then find the correct wires for those sensors and re-wire them into the harness so that the cluster can make sense of the voltage signals. I don't know how complicated or easy it might be, you might want to find a good wiring diagram for your truck and start there, at least you could identify which wires are needed for oil pressure, water temp and tachometer.
 
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Old Apr 6, 2012 | 07:05 PM
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What engine was in before the swap? I would trace the wires and get the correct year sensors to put on the 460. The cluster doesn't need a ECU for function. Kinda wierd that your fuel guage works and not the voltage guage as the voltage guage works off the cluster power that is tied in with all other guages.

The tach should work fine once you find the correct wire to hook back up to the neg side of the coil and if the original engine was a V8, you would be good to go. Now if is was a 6 cyclinder, then you will have to ground out a slector on the tach.
 
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Old Apr 6, 2012 | 07:37 PM
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I'm pretty sure it's:

White/red stripe = oil pressure
Red/white-stripe = water temperature

Could be reversed from above but I don't think so, I believe that's correct.

Senders should be available at an auto parts store, tell them you have an 87-88-89 (or whenever ford went to EFI on these engines) 460 with a carb & DSII ignition.

Power comes from the ICVR to the gauge, from the gauge to the sending unit on the engine, the sending unit provides a variable resistance to ground. The gauges themselves have got little heat-strips in 'em and heat up depending on how much power they get (which depends on to what degree the sending unit grounds out the connection).

Tachometer I would imagine would be the same, EFI or not. It's basically a wire (probably solid green) to the coil that measures how often it fires along with some other wires for power & backlighting.

Ammeter/voltmeter, this may take some work, save it for last. The charging system should still work even if the gauge doesn't, I believe there is a shunt on the back of the gauges that provides for that.
 
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Old Apr 6, 2012 | 07:46 PM
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Here's a schematic of the cluster for a 89 F-series.


In 87 when Ford changed the electronics, they did away with the infamous ICVR. The voltage guage is off the cluster's 12V switched line.
 
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