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Old Mar 15, 2012 | 12:51 PM
  #1  
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Broken bolt from.....

I had to swap the cats in the mustang for inspection. However the PO had put the wrong nut on the passenger side flange and I snapped it off trying to remove. I've tried heat and even tried to weld a nut on it but I've only succeeded in breaking more of it off. The k member is in the way to get a drill into straight. I am at wits end.

Any ideas?

D
 
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Old Mar 15, 2012 | 12:58 PM
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Will the bolt turn at all? I had a seized bolt on a transfer case mount and used Vise Grips to remove it. That was not a fun job. It took me longer to get that bolt out (back and forth...liquid wrench in between turns) than it did to do the entire suspension setup (on a Jeep Cherokee). I did manage to screw up the threads in the process though.
 
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Old Mar 15, 2012 | 01:15 PM
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Wont budge a bit. I ve tried vise grips and they side off. I actually went out and bought a welder... gotta love one year same as cash at home depot
 
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Old Mar 15, 2012 | 01:18 PM
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If you bought stock in pb blaster last week you made a ton of money off me!
 
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Old Mar 15, 2012 | 01:20 PM
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Haha. Yeah..I've been there. Good luck.
 
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Old Mar 15, 2012 | 01:20 PM
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Is the flange itself replaceable? If it is, I think I would just cut it off and replace it...
 
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Old Mar 15, 2012 | 01:32 PM
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Lately my wrench of choice has been a reciprocating saw!

Are you trying to remove just the nut or another item?
 
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Old Mar 15, 2012 | 02:00 PM
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Originally Posted by Furyus1
Is the flange itself replaceable? If it is, I think I would just cut it off and replace it...

The flange is built into the manifold...
 
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Old Mar 15, 2012 | 02:02 PM
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Originally Posted by khadma
Lately my wrench of choice has been a reciprocating saw!

Are you trying to remove just the nut or another item?
The nut was frozen on...I used a Irwin female ez out because they stripped it going on. They must have lost the original nut and put a wrong size nylon lock nut in its place.
 
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Old Mar 15, 2012 | 02:04 PM
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I could have bought a hot inspection for 300 bucks not not have worried about this....

woulda, coulda, shoulda....
 
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Old Mar 15, 2012 | 06:57 PM
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Bolt Removal the "Right Way" by O'Reilly Fab - YouTube
 
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Old Mar 15, 2012 | 07:12 PM
  #12  
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I'll have to watch it when i get home...u tube restricted here. I've drilled out bolts many times but where this collector is is a right PITA. I'm thinking now that since I have to pull the exhaust manifold i migfht as well put headers on it.
 
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