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1994.5 - 1997 7.3L Power Stroke Diesel  

Clutch swap

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Old Feb 9, 2012 | 06:53 PM
  #1  
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Clutch swap

'Tis time to get this done... my stock clutch is starting to really hate life and has slipped a couple times on me. I have a brand new Valair kevlar/ceramic clutch kit, and I borrowed a trans jack. The base on the trans jack is only about a foot square at best, and I'm not 100% sure it will even lift high enough to support my trans without blocking it up some.
Any tips or pointers for making sure the trans is supported well? I was going to have the shop do it but at almost $600 for just labor I think I'll pass...
 
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Old Feb 9, 2012 | 06:58 PM
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Ratchet straps. The little 1" wide ones. Wrap a couple of those around the tranny and plate on the jack before you roll it back and pull it out.
 
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Old Feb 9, 2012 | 09:57 PM
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When I changed my clutch I dropped both driveshafts at the t case, unbolted the trans crossmember, slid it all back far enough to access the clutch/flywheel, and supported the front of the trans with a floor jack. Worked pretty well I reckon.
 
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Old Feb 9, 2012 | 11:59 PM
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Two floor jacks is what I used. Took it out with the t case on. Put it back with two separate. A tranny jack would have been excellent and probably a little safer but went with what I had lol. Its not to bad a job really. And you'll love that clutch btw. A little grabby but nothing like the full ceramic.
 
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Old Feb 10, 2012 | 12:05 AM
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And for the record I'd separate the two before. Would have made it alot easier to maneuver under the truck. Also the top trans bolts are pita to get to. I made a wrench when I had pulled the motor which came in handy.
 
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Old Feb 10, 2012 | 09:53 PM
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Even with my trans jack I use a second jack in the back.

You'll be strapping it down, so just set it under the flat part on the trans and use a ratchet strap.
 
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Old Feb 10, 2012 | 10:37 PM
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Eat your wheaties and man handle it
 
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Old Feb 10, 2012 | 11:43 PM
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Originally Posted by fordpride
Eat your wheaties and man handle it
I have had to do that the last 2 stabs.

It just wont line up right, so i'll get it started and pick up the T-case and slam it home.
 
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Old Feb 10, 2012 | 11:44 PM
  #9  
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I dropped a ...
I forgot what I dropped in there last time. A washer or something.
.....

Yeah, dont remember, anyways, I took off the side inspection covers for the PTO's after it was drained and just ran a strap though there to tie it to the jack, that worked really really well.


Oh, the spacer for my short throw fell down in there. I just had it to grab it and it slipped from my fingers and fell inside the case. DOH!
 
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