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Old Feb 4, 2012 | 06:21 PM
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HYDROBOOST REBUILD

I'm about to start rebuilding my beloved h.b. unit. I'm very tired of being told when to pull over by self-applying brakes. I thought I'd take some pix and basically show how I installed the unit, if anyone is interested.

I should mention that it was a $40 j/y unit that I installed w/o rebuilding. I should also mention that the braking, before the problem started, was absolutely fantastic, like nothing I have experienced with this truck. It brought the old girl into the new millenium.

The write up will be in next issue of True Blue Trucks magazine.
 
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Old Feb 6, 2012 | 08:20 AM
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I'd be interested to see that. While my brakes are certainly 'decent' (not much more I can replace on them to make them new), they're never going to be great in their stock form.

Self applying brakes, though? That just makes driving interesting!
 
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Old Feb 8, 2012 | 07:57 PM
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Well, AB, it looks like members are just dying to get in on this thread. I guess we'll do all the 'real mechanical work' around here, lol.
 
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Old Feb 10, 2012 | 08:47 AM
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Heh, as long as we keep taking pics, it keeps'm happy.
 
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Old Feb 10, 2012 | 08:57 AM
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I'm stuck in a formatting problem, and want to start the rebuild as soon as I get the book posted.
 
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Old Feb 10, 2012 | 11:10 AM
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A little random, but I was thinking the other day, I don't think I've ever seen pictures of your truck.
 
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Old Feb 10, 2012 | 11:33 AM
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Lol. Let me see if I can find any.





It is 'Grabber Blue', an old mustang color, and Chevy White, which is fitting, since the valves, rear calipers, p/s pump,hydroboost and mstr cylinder are GM, not to mention the side mirrors! It's a hybrid.
 
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Old Feb 10, 2012 | 09:00 PM
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Whatever white it is she looks pretty freakin' sharp. What size tires are those? It sits really well at curbside.
 
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Old Feb 10, 2012 | 10:09 PM
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Hmmm..Is there any REAL advantages of the HB systems over normal brakes?
 
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Old Feb 11, 2012 | 01:24 AM
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Oh, I can't remember the tire size. It's been so long. They are not taller than oem, just wider. It sits high in front because I installed a lift kit in the front...and installed ext. cab springs.

Advantages for hydro: uh, IIRC, it produces 2 to 3 times the boost over v. booster. All I can say is Wow! I never felt really confident of the brakes on this truck, and believe me, I've been through the entire system 3 or 4 times. When I installed disc rears it still wasn't right. But with the h.boost I can come over a hill on the freeway at 70 mph and see brakes lights ahead, and my pulse does not even quicken. It will stop on a dime with little effort. Really, it is night and day.

Advantages? Space, for one. Also, for heavily cammed engines that don't produce a lot of vacuum, it is an alternative. Bottom line? I would say that if you are happy with the system you have, then don't change. But if it is not quite enough, then without a doubt I would go with the hydro.


 
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Old Feb 11, 2012 | 04:29 AM
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Oh...No deal then...

My entire braking system is new, minus the Master Cylinder...

So yeah....Mine stops VERY well...LOL
 
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Old Feb 11, 2012 | 10:36 AM
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Aside from the space and vacuum issues, hydraboost requires less foot pressure to operate your brakes and in a lot of cases a higher pedal.
It gives people a feel good sensation, but the braking capability of the vehicles stays the same.
In order to change that, it would require any or a combination of different pads, rotors, master, calipers or tires.
 
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Old Feb 11, 2012 | 11:43 AM
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Originally Posted by tiap
Aside from the space and vacuum issues, hydraboost requires less foot pressure to operate your brakes and in a lot of cases a higher pedal.
It gives people a feel good sensation, but the braking capability of the vehicles stays the same.
In order to change that, it would require any or a combination of different pads, rotors, master, calipers or tires.
I don't agree. That doesn't make sense. How could braking ability remain the same when you have changed to a system that delivers 2 or 3x the psi to the calipers and drums? I personally experienced the difference, before the hydro and then with it.
 
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Old Feb 11, 2012 | 01:41 PM
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Maximum braking (usually around 1500 to 1800 psi) occurs just before the tires break loose and skid. (assuming you don't have antilock brakes)
You can do that with both a vacuum booster and hydraboost on the same vehicle. (Especially vehicles originally equipped with vacuum boosters)
The only difference is you are applying less pressure with your foot, hence the sensation that you have better brakes. The stopping distance will be the same from a certain speed for both.

I've been using HD for over 30 years and it's nice especially on a heavier truck.
 
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Old Feb 12, 2012 | 01:32 AM
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I agree that the hb system is nice to drive, like bringing a bit of luxury to the old trucks, broncos. And I love the Astro Van units by Bendix ($40 in the j/y's). They are plentiful, cheap to rebuild ($50), and rebuilts are cheap too, about $130). And, late model hd chevy masters bolt right to them, as does the 90's ford S.D. p/s lines.

Not to mention that you can pull the p/s pump bracket from an 80's era econoline van, and install a Saginaw p/s pump that will make your steering kick butt.
 
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