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Been there, done that. Appears to have full flow. Thought the impeller on the water pump was falling apart, (have seen gassers act this way) pulled pump and no apparent problems. Like I said, above 1000 RPM the heater core is HOT all the way through.
Maybe and air pocket? I would have said blend door, but your saying the heater hoses aren't getting warm until after the engine gets over 1k rpm. I still question your thermostat....regardless how new it is. There are bad parts that get through from time to time.
Been there, done that. Appears to have full flow. Thought the impeller on the water pump was falling apart, (have seen gassers act this way) pulled pump and no apparent problems. Like I said, above 1000 RPM the heater core is HOT all the way through.
It's very possible you were in the right area to start with in the pump area but not the pump itself. Sometimes the cover gets cavitated and won't pump the correct amount of water. It takes very little wear to bypass. Does your 04 have an 03 motor, which would have the small pump anyway??