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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

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Old Jan 6, 2012 | 03:51 PM
  #16  
88f1504x4's Avatar
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Well I got the motor out. While I'm waiting for bolts to put the motor on the stand I pulled the exhaust manifold off and found the problem. The exhaust valve closest to the out side the valve is on top off the piston broke right off where it meets the stem....
 
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Old Jan 6, 2012 | 05:49 PM
  #17  
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when you get the head off would be so kind as to post a pick of the head and the piston.
 
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Old Jan 6, 2012 | 06:00 PM
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Suscribing!!! Pics please!
 
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Old Jan 6, 2012 | 09:36 PM
  #19  
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here are a couple of pics There will be more to come but not until Monday.
Surprisingly enough there is not a mark on the cylinder wall. The head is definetlly toast tho.


 
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Old Jan 6, 2012 | 09:52 PM
  #20  
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oh my god that sucks
 
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Old Jan 6, 2012 | 10:40 PM
  #21  
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Yea not good for sure. What ae some thoughts on causes.
 
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Old Jan 6, 2012 | 11:31 PM
  #22  
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I bet you were happey to find that its NOT Your Bad

lots easier to explain this to the owner than some of the alternatives

Still sucks

thats gotta be a manufacture defect in valve production

So whats the plan new head and piston with ARP studs
 
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Old Jan 6, 2012 | 11:55 PM
  #23  
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Powerstroke Doctor
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Definetlly glad! I was pretty positive it wasn't my bad but theres always that thought in the back of your head. It already has ARP studs. As of now the piston head and 7 fuel injectors. Customer had asked about doilng both heads so that possiblly. I had already replace #5 injector 4 months ago. Then the hpop, ipr, egr and oil cooler about a month ago. So hopefully his run of bad luck will be over.
 
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Old Jan 7, 2012 | 08:07 AM
  #24  
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What does the turbo wheel look like?

I always have to ask - had the #6 glow plug just been replaced and if so, what part #?
 
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Old Jan 7, 2012 | 09:19 AM
  #25  
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wonder if you had a bad injector falme cut the valve. always neat to see that. sadly you dont have enugh valve left to figure that out.
 
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Old Jan 7, 2012 | 10:55 AM
  #26  
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I am really leaning towards the injector cause it had all the symptoms of a bad injector and when it was here I was just hooking up the scan tool to figure that out when it locked up. I guess the best thing that happened was it happened at idle.
 
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Old Jan 7, 2012 | 10:57 AM
  #27  
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The glow plugs have not been touched by me they are motorcrafts I would have to guess original unless Ford changed them when they did HG's and studs a couple of years ago. The turbo is in perfect condition, no signs of anything traveling through it.
 
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Old Jan 7, 2012 | 03:55 PM
  #28  
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Good news on the turbo!
 
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Old Jan 7, 2012 | 04:49 PM
  #29  
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That's for sure. Customer's friend has an 05 motor that came out of a said"good running truck" the truck was wrecked for $3500 trying to set it up to look at it. I may try to pick up his motor and fix it to sell or put in my 02
 
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Old Jan 7, 2012 | 07:08 PM
  #30  
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Originally Posted by 88f1504x4
I can see the piston and cylinder walls perfectly with a scope and there is no damage as well as nothing in the hole as well as the other 7 holes. The valves are all the way up and do not appear bent. When I had the intake of I had the holes stuffed with rags and am 100% certain nothing entered the engine, every bolt, nut, etc was accounted for as well as paying extremely close attention. I seen some one drop a nut down a 4.3 chevy intake and I make it a point to not risk anything like that.
Probably couldn't see em too clear?
 
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