Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

I really did it this time!!!

Thread Tools
 
Search this Thread
 
Old Dec 30, 2011 | 11:45 AM
  #1  
caiati's Avatar
caiati
Thread Starter
|
Senior User
Joined: Nov 2010
Posts: 246
Likes: 0
From: Boiling Springs, PA
I really did it this time!!!

So I was doing the blue spring upgrade on my fuel regulator and I screwed up! I think for one that I kinked the fuel return line while trying to remove the connector and remove the regulator cover. Second, I was actually replacing my fuel pressure sensor adapter since I smelled fuel when I did it the first time around last week. When I went to install it the housing itself broke off right where the threads are. Apparently the first time around I must have cranked too hard and cracked the housing which explains the smell of fuel. I posted a picture and you can see both the fuel line and the cracked housing. As far as the fuel line, do you think it will be okay? Also, does anyone have the part number for the housing so I can replace it and will this be a nightmare to do? Is there an aftermarket one I can use that may boost my fuel pressure since my pressure is real low at WOT?? This may be a good time to upgrade.... Please help me guys!!!


/Users/CAIATI/Pictures/iPhoto Library/Masters/2011/12/30/20111230-124006/Image.jpg
 

Last edited by caiati; Dec 30, 2011 at 11:46 AM. Reason: picture
Reply
Old Dec 30, 2011 | 11:50 AM
  #2  
caiati's Avatar
caiati
Thread Starter
|
Senior User
Joined: Nov 2010
Posts: 246
Likes: 0
From: Boiling Springs, PA
Sorry...... here is a link to the picture:

http://i1176.photobucket.com/albums/...iati/Image.jpg
 
Reply
Old Dec 30, 2011 | 12:07 PM
  #3  
caiati's Avatar
caiati
Thread Starter
|
Senior User
Joined: Nov 2010
Posts: 246
Likes: 0
From: Boiling Springs, PA
It looks almost as if my fuel filter housing and the oil filter housing are one piece!? Is that correct? I really need to get this fixed!!
 
Reply
Old Dec 30, 2011 | 12:08 PM
  #4  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,931
Likes: 3,653
Club FTE Gold Member
Fuel filter housing (corrected for an 06 model year - thanks for the link David)
Ford part # 4C3Z-9C166-AA
International part # 1846393C93
 
Reply
Old Dec 30, 2011 | 12:10 PM
  #5  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,931
Likes: 3,653
Club FTE Gold Member
Originally Posted by caiati
It looks almost as if my fuel filter housing and the oil filter housing are one piece!? Is that correct?

yup.

$112 at TousleyFordParts:
http://www.tousleyfordparts.com/part...&siteid=214771
 
Reply
Old Dec 30, 2011 | 12:10 PM
  #6  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

Here is the thread that shows what I did. There is some info and part numbers there that might help.

https://www.ford-trucks.com/forums/9...stupidity.html
 
Reply
Old Dec 30, 2011 | 12:35 PM
  #7  
Jimbob8's Avatar
Jimbob8
Junior User
Joined: Nov 2011
Posts: 95
Likes: 0
From: SE Louisiana
Looks like a bad day in your world, 3 things I can suggest replace of course, do you know someone with a portable TIG unit(it's tight but doable), last temp fix would be JB weld, clean with brake cleaner, plug fuel hole with something, tape front & flow JB in keep it warm & cure 24 hr. Looks like a good time to think about oil & EGR coolers! Good luck.


Jim
 
Reply
Old Dec 30, 2011 | 01:19 PM
  #8  
caiati's Avatar
caiati
Thread Starter
|
Senior User
Joined: Nov 2010
Posts: 246
Likes: 0
From: Boiling Springs, PA
Thanks. I have already done the EGR delete so no need for that. Good idea to upgrade the fuel system?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Dec 30, 2011 | 03:42 PM
  #9  
davidkstyler's Avatar
davidkstyler
Elder User
Joined: Aug 2010
Posts: 675
Likes: 1
From: NV
Club FTE Gold Member
Originally Posted by caiati
Is there an aftermarket one I can use that may boost my fuel pressure since my pressure is real low at WOT?? This may be a good time to upgrade.... Please help me guys!!!
When I was installing my fuel pressure sending unit I cracked the housing and found one on eBay. I think I paid about $70.

This one is $90+ but you can make an offer.
Ford 6.0 Diesel Fuel Oil Filter Housings F250 F350 F450 F550 Super Duty | eBay

Here is another for $75 with free shipping
6.0 POWERSTROKE FUEL AND OIL FILTER HOUSING FREE SHIPPING GOOD CONDITION | eBay

I searched for "6.0 fuel filter", good luck!
 
Reply
Old Dec 30, 2011 | 05:41 PM
  #10  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,074
Likes: 247
From: Saratoga Springs,UT
Holy Smokes that looks like something that would happen to me
Wonder if it had a weak spot there in the casting process or something

I didnt see a pic of the fuel line kinked did I miss it

Look like the guys got you fixed up with part#s Good Luck
 
Reply
Old Dec 30, 2011 | 06:02 PM
  #11  
caiati's Avatar
caiati
Thread Starter
|
Senior User
Joined: Nov 2010
Posts: 246
Likes: 0
From: Boiling Springs, PA
The fuel line pic is in the same pic. It looks like it may have kinked
 
Reply
Old Dec 30, 2011 | 06:29 PM
  #12  
freedomfarmer's Avatar
freedomfarmer
Senior User
Joined: Dec 2011
Posts: 110
Likes: 0
From: Napoleon, OH
Don't feel bad I just cracked mine while trying to install fuel sensor so I need one for an 03 ! Great start to a long weekend!
 
Reply
Old Dec 30, 2011 | 06:34 PM
  #13  
davidkstyler's Avatar
davidkstyler
Elder User
Joined: Aug 2010
Posts: 675
Likes: 1
From: NV
Club FTE Gold Member
Originally Posted by freedomfarmer
Don't feel bad I just cracked mine while trying to install fuel sensor so I need one for an 03 ! Great start to a long weekend!
I saw at least three on eBay! Good Luck.

I don't feel quite so stupid now. I guess I was thinking, or not, that it was a tapered thread when it is actually an "O" ring.
 
Reply
Old Dec 30, 2011 | 06:37 PM
  #14  
freedomfarmer's Avatar
freedomfarmer
Senior User
Joined: Dec 2011
Posts: 110
Likes: 0
From: Napoleon, OH
Originally Posted by davidkstyler
I saw at least three on eBay! Good Luck.

I don't feel quite so stupid now. I guess I was thinking, or not, that it was a tapered thread when it is actually an "O" ring.
Worst part is I think diesel manor warned me about it when I was pricing gauges! (:
 
Reply
Old Dec 30, 2011 | 07:45 PM
  #15  
69cj's Avatar
69cj
Hotshot
20 Year Member
Photogenic
Joined: Jul 2005
Posts: 13,834
Likes: 26
From: Middle Tn.
Hey, Sh** happens. You probably still saved money doing it yourself.
 
Reply



All times are GMT -5. The time now is 03:46 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE