Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Alternator.....again

Thread Tools
 
Search this Thread
 
Old Dec 29, 2011 | 05:25 PM
  #16  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,072
Likes: 243
From: Saratoga Springs,UT
Originally Posted by Pickupman2004
I just ordered the 190 amp DC Power Alternator for my truck. Should have it in a week or so. Didn't get the upgraded wiring as it didn't appear I NEEDED it. Also, sounds like I got lucky with my stock alternator.....157,000+ miles and that includes running a larger size amp, a compressor for the air system and a few other minor electrical items. It does appear to be showing signs of wear though....checked it the other day and it was at the low end of being in the acceptable range (just over 12volts).

Not sure I'll notice a difference but I'll feel better knowing I have a new upgraded alternator.
I got there wire upgrade for free

But you can make your own and is strongly recomended all it is is another battery cable that goes to the Passenger battery and it does have a fusable link in it Im not shure what the fusable link is rated at but if I was you just throw like a 190amp fuse inline with it. or whatever size alternator you got

Check out my pics theres a few of the wire upgrade and its ran acording to DC Power specs

Ford Truck Enthusiasts Forums - BLADE35's Album: DC Power Alternator & Wire Upgrade
 
Reply
Old Dec 29, 2011 | 09:43 PM
  #17  
jdw1's Avatar
jdw1
Laughing Gas
15 Year Member
Joined: Sep 2006
Posts: 1,097
Likes: 9
From: Minnesota
I have a question about the stock alternator, I am on my way to Atlanta and stopped for the night, did a coolant flush the other day so had the hood up checking things out, put my hand on the the alternator and I couldn't keep my hand on it because it was so hot, is this normal? Batteries are a month old and it's putting out about 13.4 to 13.8 volts going down the road after about 5 hrs of running. Just wondering if I should pick one up just in case of failure.

Thanks

PS this on the 2005 x
 
Reply
Old Dec 30, 2011 | 06:26 AM
  #18  
sammy77's Avatar
sammy77
Thread Starter
|
Postmaster
Joined: Oct 2007
Posts: 4,202
Likes: 1
From: Illinois
Originally Posted by jdw1
I have a question about the stock alternator, I am on my way to Atlanta and stopped for the night, did a coolant flush the other day so had the hood up checking things out, put my hand on the the alternator and I couldn't keep my hand on it because it was so hot, is this normal? Batteries are a month old and it's putting out about 13.4 to 13.8 volts going down the road after about 5 hrs of running. Just wondering if I should pick one up just in case of failure.

Thanks

PS this on the 2005 x
That voltage is good. Mine was at 11.4 or so. I wouldn't worry about it. Have a safe trip.
 
Reply
Old Dec 30, 2011 | 08:50 PM
  #19  
jdw1's Avatar
jdw1
Laughing Gas
15 Year Member
Joined: Sep 2006
Posts: 1,097
Likes: 9
From: Minnesota
Thanks!

How about the temp?
 
Reply
Old Dec 30, 2011 | 09:49 PM
  #20  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,072
Likes: 243
From: Saratoga Springs,UT
Originally Posted by jdw1
Thanks!

How about the temp?
My stock alternator used to get really hot like that
It was so hot it was starting to melt the battery wire terminal at the alternator.
You might want to clean all battery conections and the 2 main battery ground wires that go to engine and the frame.
My stock alternator ran cooler after I did this no more melting at the alternator battery terminal

My DC power alt doesnt get near that hot
 
Reply
Old Dec 31, 2011 | 01:46 AM
  #21  
jdw1's Avatar
jdw1
Laughing Gas
15 Year Member
Joined: Sep 2006
Posts: 1,097
Likes: 9
From: Minnesota
Ok thanks, I will check it out!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Kdawg89
6.0L Power Stroke Diesel
59
May 23, 2017 12:18 PM
daddykitty
6.0L Power Stroke Diesel
38
Dec 28, 2012 03:59 PM
Yukon Beast
6.0L Power Stroke Diesel
5
Mar 25, 2012 02:18 PM
73F100*8Mile
Electrical Systems/Wiring
9
Jan 6, 2008 08:06 PM
Jud
Electrical Systems/Wiring
7
Sep 12, 2001 03:42 PM




All times are GMT -5. The time now is 12:39 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE