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2002 coolant overflowing

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Old Dec 24, 2011 | 06:56 PM
  #1  
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2002 coolant overflowing

I just bought a 2002 7.3 that has a problem with the cooling system pressurizing when it's running. The heater hoses also stay cool to the touch when the temp gauge comes up to normal. It looks to have a new water pump on it. Could it be a blown head gasket? Also has a sharp knock in the top end that the original owner said was there for two years with no problem. I'm thinking loose injector maybe? Any thoughts would be great. Thanks Ray
 
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Old Dec 24, 2011 | 07:33 PM
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I cant contribute much... But I will say this, if your 7.3 blew a head gasket, its would be one of only a handful. And the first I have ever seen.
 
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Old Dec 24, 2011 | 08:06 PM
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May be your thermostat is stuck closed. For the knocking throw in 20 oz. 2 stroke and see if it quiets it down.
 
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Old Dec 24, 2011 | 10:04 PM
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Probably an injector cup or two, My 02 puked coolant all over when I had a couple of cracked cups.
 
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Old Dec 24, 2011 | 10:27 PM
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Most likely the injector cup is cracked just below the o-rings. It could be other issues too, but the cup is what you want it to be really. Are you sure you are not having fuel in the coolant too?
 
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Old Dec 24, 2011 | 10:37 PM
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When my cups cracked there was obvious diesel in the coolant, it would float on top and be pushed out the cap every time I drove it. It stunk pretty bad and stained the driveway. I assumed the op would have noticed this but he can't be making coolant unless he's been adding it.
 
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Old Dec 24, 2011 | 10:50 PM
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I guess what he wrote is considered normal. "cooling system pressurizes when running". I was thinking over pressurizing and overflowing.

The heater hoses staying cool doesn't surprise me to much. Sounds like a stuck thermostat and possibly the dash gauge is reading normal, although it is colder than normal.
 
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Old Dec 25, 2011 | 01:08 AM
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Ok Sorry it's over pressurizing and blowing coolant out.The temp gauge shows that it's just into the normal range after 5 to 10 minutes at idle. I can't tell if there is fuel in the coolant by smell. Maybe need test strips? Any way to pinpoint injector cups? What would be normal for temp at idle after 5 to 10 minutes? Thanks Ray
 
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Old Dec 25, 2011 | 08:23 AM
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Originally Posted by COE Guy
It looks to have a new water pump on it.
Any chance somebody put a short stem thermostat in there?
 
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Old Dec 25, 2011 | 09:11 AM
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Originally Posted by clux
Any chance somebody put a short stem thermostat in there?
What is a short stem thermostat? Never heard of them.
 
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Old Dec 25, 2011 | 09:51 AM
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Here's a thread:https://www.ford-trucks.com/forums/8...em-t-stat.html
Here's a picture:
 
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Old Dec 25, 2011 | 10:37 AM
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Thanks clux I'm going to check it out sometime today.
 
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Old Dec 25, 2011 | 11:01 AM
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Also it has green coolant in it and from what I've been reading that is a no-no. Could this have taken out the inj cups? Any way to tell? Thanks Ray
 
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Old Dec 25, 2011 | 01:13 PM
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With the proper Supplemental Coolant Additive (SCA), low silicate "green" coolant will work just fine in your engine, though it originally came with gold coolant.

My best guess is what Clux first advised above, and if it still HAS the long-stemmed thermostat, take it out and boil it in water to ensure it actually opens. If it's the short one, get a long one from (yes, best place) the dealer.

If you still have the problem, look for debris-clogged radiator fins, and then for clogged internal radiator tubes.

Unless it's been grossly over-heated, blown head gaskets are not real common on 7.3's.

Of course, anything's possible........

Pop
 
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Old Dec 25, 2011 | 02:08 PM
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If its over pressurizing and you cap is good it could be a head gasket. Its not common is the 7.3 but I had a lot of them in my old 6.2 chev's. Couldn't keep head gaskets in them. If this happen someone probably blew a hose and keep running it in stead of stopping till fixed. This is what happens in the 6.0L, it gets hot boils the coolant and blows the head gasket. I hope thats not your problem. Have it pressurized at a radiator shop and see if it holds. They also have equipment they stick in the coolant tank to tell also. Post back.

Chet
 
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