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It's just an inconsitancy thing for me. Good weld, bad weld, whatever. But it is clear on the right tube that it is more than a tac weld there. Then the next one to the left has nothing. Even if the weld was not going to "look" that good, at least run it around it so it looked finished.
Ok that's asking a little to much. Even the l&l headers on my truck don't have a bead all the way around. I think your all being hard on the guy he's the only one who makes fenderwell exits for the fe
That's where you can see the flange openings are way bigger than the tubes, the tube on the right just shows the weld just "glopped" in there to take up the gap.
I'm sure these will function great. Fit is unknown, but likely will be at least as good as any other item of the same type. Looks do leave a little to be desired though.
For a mud racer/off road truck, they're fine as is. For a show truck, not so much.
How a part looks is one thing, but looks won't get you home. If it fits well, and works good, looks can be improved or overlooked at the users descretion.
The fact is they'll more than likely function, and hopefully fit, just fine, but the aesthetics and quailty of the welds still leaves a lot to be desired, especially considering the fact the guy claims four decades of header building experience, i would be more forgiving if the guy was just pumping these out in assembly line fashion with a crew of hack welders and only charging $200 a set, but these were custom built, by him himself, i expected better.
The thing is, it probably took longer to make those crappy welds than to just lay the proper bead in the first place.
Doesn't matter if it's for show or just go.
A fabricator or even a rookie welder should be embarrassed with that.
To each their own.
Josh
I couldn't have said it better. I don't mind welding & I do my fair share of it but I do know my limitations. If there is a situation that I don't feel comfortable doing I pass it on. Like I said there are times that "now is not the time to learn". Anybody that can't take criticism or opinions isn't going to get any better at it with that attitude. You learn welding by lots of practice, asking questions and inspections. Start at the bottom and prove your way up.
I'm wondering how many of you have made your own headers before? Take the materials involved, bending the tubes, cutting the flanges, fixturing the things and welding everything and $500 definitely isn't a "bad" price. Think of how much time you'd have in trying to create the same...
Sure that 1 weld in the pic looks a little cold, but overall the things don't look bad (and I HATE the look of MIG welds in general).
Lots of the headers and other parts) I have around & have seen have VERY similar quality welds. It's the nature of squirt gun welding and people typically trying to pump out a product fast so as to keep the price cheap as most people won't buy it unless its dirt cheap...
I'm sure they'll fit and function properly, but it doesn't take any longer to run a good bead than a bad one so really it's just in the execution. I have seen similar welds on headers for half the price. So if I'm paying twice as much I would just expect a little more QC.
I agree that it is a tough crowd, but this is his market. There just so happen to be a large number of welder/fabricators here. I couldn't send something like that out the door if I was welding it, and my boss wouldn't let me even if I tried.
I really hope that he can take the constructive criticism and not think we just think his product is junk or that we don't appreciate him catering to a niche market. That's just product testing. You've put out the first piece, and got the feedback from your market on what they want. You'll have this market cornered if can just satisfy the welders/fabricators with quality welds all around.
I know when I look at another persons vehicle I always check the condition of the headers welds, W.T.F.
Heck if the welds bother you so much, run another bead across them.
Besides, they`re headers and the pipes will rust holes through before the welds have a chance to break.
Also to grinner, thanks for posting these up so I know of a place to buy them from.
They look fine to me and I`m not put off at all at the thought of buying them from these pics.
I know when I look at another persons vehicle I always check the condition of the headers welds, W.T.F.
Heck if the welds bother you so much, run another bead across them.
Besides, they`re headers and the pipes will rust holes through before the welds have a chance to break.
It's not about checking someone elses vehicle for header welds. It's about you ordering headers for your vehicle and getting some work on par with the dollar amount. And I would have to grind the suspect welds out, then reweld. Not just run another bead over it.. that would make it look even worse.
And they won't rust holes in the pipes after I've Jet Hot coated them either. Maybe some people only expect their headers to last a few years and are fine with rusty pipes, but the next set of headers I put on I expect to last.
The crowd that runs non coated headers and is fine with lower quality but functional work generally won't be spending $500. They'll be buying the cheapest Dynomax or Flowtech they can. Because they know in 5-6yrs or so (in a daily driver) they'll be needing new ones. For the record my last cheapy Hookers welds look better.
Maybe he could sell just a pre bent pipe kit. That way all us welders can weld them ourselves. Just a thought.
What's funny, if any of the naysayers actually spent $500 of their own money on those headers they wouldn't have the same feelings I am guessing.
Pure and simple the welds are extremely poor quality, something you would expect from someone learning their first week, not after decades.
Josh
I still get a little mad everytime I notice my left side header and thats been years ago that I bought them. I should have just haulted the project right there and sent it back, it's not like it will ever get any better.
I don't think I ever saw a set of Hooker or Hedman headers that looked any better. They're truck headers, guys. If you want sanitary, food grade TIG welds, spend a grand or more on custom Doug's headers. I think they're fine for a truck. If he's trying to build a trailer queen show truck, fine, see if they can do better. If it's just a street truck of even better, a mud truck, who cares? The welds are plenty strong enough to go the distance and they're not hideous. They'll be rusty in two weeks anyway unless you have them ceramic or jet hot coated. If they're that unacceptable, build a set yourselves and post pictures so we can see what a really outstanding header looks like.
....for the record, you know the weld on the outside of the tube is just a tack weld to hold the pipe in place while they're building the header, right? The weld that holds everything together is INSIDE the tube.
X2. $500 for a set of headers for a niche application is dirt cheap. DIRT CHEAP. I have purchased a set from maddog for another niche application. While they were not as nice fit and finish wise as my $600 heddmans, they were certainly acceptable. If you want show quality beads and show quality work, then go spend the money of show quality headers. If it really bothers you, and you are a "certified" welder, keep in mind that maddog will ship you these unwelded so you can do it yourself. I believe that option was $150 less.
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