Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

1999 F-250 Fuel Pump issue.. relay or fuse?

Thread Tools
 
Search this Thread
 
Old Nov 26, 2011 | 01:46 PM
  #1  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
1999 F-250 Fuel Pump issue.. relay or fuse?

Hey guys, my fuel pump isn't running and I can't start the truck. I just checked the voltage at the pump connector. I only got a 4.6 volt reading from one wire. I checked the inertia switch and it wasn't tripped.

I'm assuming there's an issue with the fuse, inertia switch, or relay. My truck did not come with an owners manual so I cannot locate the fuel pump fuse. Does anyone know which fuse it is? My fuse panel is located under the steering wheel.

I've heard the relay is behind the radio, is there anything I should know about taking the radio out to access it?

Would appreciate any help..

Jason
 
Reply
Old Nov 26, 2011 | 01:59 PM
  #2  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Okay, finally found the owners manual. Checked all fuses associated with fuel pump, they all looked good and had 11.67 at the fuse panel.

Onto the relay, how do I remove the radio?
 
Reply
Old Nov 26, 2011 | 02:04 PM
  #3  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
Gas or diesel?
 
Reply
Old Nov 26, 2011 | 02:24 PM
  #4  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Gas 5.4L. Just managed to get radio off. Removed a black cap that has two relay sockets. only one blue relay inside though. Listed as Ford TBB89. Is this the fuel relay?
 
Reply
Old Nov 26, 2011 | 02:34 PM
  #5  
jh818's Avatar
jh818
Cargo Master
Joined: Jul 2009
Posts: 2,884
Likes: 23
From: Chino, California
Club FTE Gold Member
No. The blue one is your flasher for the turn signal. It's the black relay with no writing on the top, I believe.
 
Reply
Old Nov 26, 2011 | 02:43 PM
  #6  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Just figured that out. Thanks for the help.

I don't see a black one but I'll keep looking. Is it behind the radio as well? According to the manual is says its in location #33.

Moreover, I just checked the green wire going into the Inertia switch and it also has 6.4 volts. Does this verify that its a relay issue?
 
Reply
Old Nov 26, 2011 | 02:47 PM
  #7  
jh818's Avatar
jh818
Cargo Master
Joined: Jul 2009
Posts: 2,884
Likes: 23
From: Chino, California
Club FTE Gold Member
Try this thread.

https://www.ford-trucks.com/forums/1...-location.html
 
Reply
Old Nov 26, 2011 | 03:02 PM
  #8  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Thanks. I looked in that little relay box but I only had a flasher relay. The other slot did not have a relay.. Maybe its under the hood...
 
Reply
Old Nov 26, 2011 | 03:45 PM
  #9  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,736
Likes: 1,069
From: St Louis
Is your F250 a Super Duty or a light-duty? The circuits are different and the location of the FP relay is different between the two versions.
 
Reply
Old Nov 26, 2011 | 04:00 PM
  #10  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
1999 F-250 Superduty 4x4 5.4L
 
Reply
Old Nov 26, 2011 | 04:33 PM
  #11  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Unfortunately Ford does not have the 99' f250 SD owner manual on their site .. I've lookeds through all the other manuals for similar trucks, but cant seem to find any that have the same relay/fuse setup. My relays start from #301 up under the steering column. I only found one full relay under the hood, with 2 half relays sharing the same box...

Any help? I'm desperate, as I need to move truck by tomorrow...

Thanks
 
Reply
Old Nov 26, 2011 | 08:29 PM
  #12  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
Are you SURE about the year of your truck? I went through the schematic of the thing and it does not show the fuse/relay numbers like you describe until after 2002. I can check it by VIN if you want to pm it to me.
 
Reply
Old Nov 26, 2011 | 09:14 PM
  #13  
buterbn's Avatar
buterbn
Thread Starter
|
New User
Joined: Nov 2011
Posts: 14
Likes: 0
Carltonwebb- Thank you, but I just got it going.

After switching around all the relays many times, I finally was able to get the fuel pump running by pushing Relay 302 to the side. After it closed and opened a few times I was able to get it started while giving gas . All seems well now. I guess it must have been corrosion on the relay socket terminals?

Will have to see how long till it happens again..

Wish I knew all this before I pulled my radio and broke the retaining clip.
 
Reply
Old Nov 26, 2011 | 09:16 PM
  #14  
carltonwebb's Avatar
carltonwebb
Cargo Master
15 Year Member
Photogenic
Joined: Oct 2010
Posts: 2,089
Likes: 16
Glad you got it going. Just realized you probably not able to pm yet. Good luck
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rickcaspari
1999 - 2016 Super Duty
28
Aug 2, 2024 08:24 PM
javila88
Excursion - King of SUVs
7
Oct 8, 2018 08:19 AM
khouse
1999 - 2003 7.3L Power Stroke Diesel
37
Aug 15, 2016 01:16 PM
brunomisty
Modular V10 (6.8l)
11
Jul 16, 2014 09:37 PM
99f250craig
1997 - 2006 Expedition & Navigator
7
Aug 21, 2013 03:23 PM




All times are GMT -5. The time now is 11:11 PM.