Cummins 12v ZF6 Excursion

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  #46  
Old 03-23-2012, 10:56 AM
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Originally Posted by shaneinga
Freakin sweet. This is the same swap I am planning on doing on my 04 250 when the 5.4 finally goes.

Any tips on webpages to start looking at. I have looked at fordcummins.com

Any other ones out there that I am missing that are worth taking the time to go through.

Nice Excursion man, it is set up perfect and should last you forever.

send me your email I have a folder I have been compiling
 
  #47  
Old 03-23-2012, 02:03 PM
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Thanks Deck, sent u some reps.
 
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Old 03-23-2012, 08:08 PM
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any time we all try to help each other out here any questions drop me a line or call

lop223 how is it going
 
  #49  
Old 04-07-2012, 06:07 PM
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Originally Posted by 2001FUMMINS250
I have a 2001 Fummins with a 12v. 1st generation. I have 4.10 gears with 37" tires and I get roughly 15 doing 60 mph. Although I have a 6" lift also. What gears do you have getting that good of mileage?
I have 3.73 gears and 35X12.50R18's. 15 sounds low. I get 16 beating the snot out of it and doing 75mph on my commute. If I drive it normal and keep it to 65-70, 18 all day long empty. Not sure what the O/D ratio is, but its a ZF6 from an 02 F350.
 
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Old 04-07-2012, 06:14 PM
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Originally Posted by deck60
any time we all try to help each other out here any questions drop me a line or call

lop223 how is it going
All is good, still LOVING it. Getting the toyhauler dusted off and getting it ready for the season. Cant wait to see how she does over the passes with some weight. Last trip with the V10 over the scales at 19600 lbs @ 5-6mpg.

Hope yours is still making some good progress!

Been out of it lately, drop me a line if you have any ?'s. Got back, almost to normal, finally!
 
  #51  
Old 04-07-2012, 07:06 PM
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been good have had some time to work on it been modifying the fan shroud as we speak have all the inter cooler stuff ready I thought I had my ac stuff done but as always something puts a kink in things one of my lines is 2" too short oh well I know how to fix that any way I hope to have her running maybe tomorrow we will see

just have the fan shroud to figure out I wonder can I fiberglass to that plastic I am going to try

and exhaust
 
  #52  
Old 04-21-2012, 08:11 PM
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this is a great looking ride!! I have a question on your clutch. Did you use the dodge flywheel and have them make clutch plates with the ford spline count? what size clutch? I have a f-350 with the 5-speed. This is the only problem i've ran into so far. Just piecing it all together. Any tips would be greatly appreciated
 
  #53  
Old 04-21-2012, 08:26 PM
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Originally Posted by thunder74-79
this is a great looking ride!! I have a question on your clutch. Did you use the dodge flywheel and have them make clutch plates with the ford spline count? what size clutch? I have a f-350 with the 5-speed. This is the only problem i've ran into so far. Just piecing it all together. Any tips would be greatly appreciated
give south bend a call they wont sell you any more that what you need I called them on my clutch master slave and he told me what I needed and said when you need a clutch come and talk to me

they have a ford cummins line of clutches

Peter
800-988-4345
 
  #54  
Old 04-21-2012, 09:07 PM
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I didn't realize they offered a line of clutches for these conversions. I've used their clutches in everything from my plow truck to work truck to my pulling trucks and can't be more happier with them. Thanks for the help
 
  #55  
Old 04-23-2012, 09:05 PM
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Peter is THE man. He helped me a great deal, above and beyond what anyone could ask for. SB can hook you up with whatever you need. Mine is a dual disc setup(cuz I beat it ) but they do all levels. Seems to me like it was the Dodge flywheel with the Ford spline count.
 
  #56  
Old 04-24-2012, 02:38 PM
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Awesome!! I just need to figure out which trans i want to run (prob the nv4500) that came with the engine then ill be on my way. I am kinda partial to my 5 speed in the truck though.. Any recommendations? I know if i use the dodge trans i would have to swap the tailshaft and get the 4x4 adapter since i have a 2 wheel drive trans. If i'm to go this route do you any suggestions where to get the shaft and adapter? I don't wanna seem like i'm hijacking this thread just looking for pointers from someone that has done this.
 
  #57  
Old 04-24-2012, 09:29 PM
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this is what I did with mine I bought a 2wd and replaced main-shaft did the fifth gear fix bought the adapter housing for the transfer case all is good now


transmission main shaft

Midwest Transmission Center

fifth gear fix

NV4500 Transmission 5th Gear Repair

the adapter get a steel one

Dodge NV4500 Cummins Diesel Tail Adaptor Housing Tranfercase Output Extension | eBay
 
  #58  
Old 04-19-2016, 12:01 PM
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Do the drive shafts need to be modified?
 
  #59  
Old 04-19-2016, 08:53 PM
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Both of mine needed to be changed. Don't remember exactly how much, but that was one of the easiest parts. Make a few measurements and have a driveline shop do the rest.
 
  #60  
Old 04-20-2016, 06:43 PM
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I had to shorten the front and lengthen the rear.

I cut/welded the front myself and got lucky in that my wrecked work truck's rear drive shaft ended up being the length I needed. (00 f250, extended cab/short bed, 7.3/auto/4wd. Rear shaft is about 2" longer than the Ex)
 


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