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302 to 351 engine swap

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Old Aug 22, 2011 | 10:19 AM
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Question 302 to 351 engine swap

I have a 1990 F250 with a 302 (5.0) and it just threw a rod. I was thinking on replacing it with a 351. Have access to one with No heads. My question is will the 302 heads work and what else will I have to change out, ie wiring, computer, sensors ect? Has anyone out there done this? Or can anyone help me out with some answers?
 
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Old Aug 22, 2011 | 11:40 AM
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Both motors use the same heads so the ones you have will bolt right on after you bore out the main bolt holes to 1/2"(the 302 used 7/16" head bolts). However, the intake, distributor, oilpan, and timing cover are all unique to the 5.8 and those parts will not transfer from the 5.0, so you're probably gonna need a complete 5.8 EFI anyway. You will also need a 28oz flexplate or flywheel for whatever transmission you have, the 5.0 version is 50oz, and also a 5.8 computer that matches your trans. If the truck has a manual or C6 auto you have more computer options as either version will work since neither are computer controlled. If however the truck has an E4OD then you need a 5.8 computer for that trans only. With the correct computer no other wiring changes are necessary, all the sensors and actuators are in the same place on both motors so it will plug right in. The only other thing that has to be addressed is the exhaust, the 5.8 block is taller and wider so the Y pipe has to be widened.. if so equipped.
 
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Old Feb 26, 2014 | 10:11 PM
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Have a wealth of information from you so far. However, I have a '87 4x4 F150 with 302 windsor and C6.

I have bought a '93 5.8 with the wiring loom and computer. BUT, it's all from a left hand drive F-truck so I guess I'm going to have some problems fitting etc and firewall sockets and later instrumentation I don't have. Also the wiring loom is meant for the E4OD? transmission. Is there any way I can get the existing 302 computer re programed to drive the 5.8 with the existing loom? Not too worried about all the EGR as the vehicle is fitted out with LPG and uses this 99% of the time.
Thanks,
Phill. QLD
 
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Old Feb 26, 2014 | 11:18 PM
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I would like to piggyback here if I may. I have an 89 f250 351, C6, manual trans case. Can I use the harness I just pulled from a 90 351 E40D with push button trans case?

Thanks ,

Z
 
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Old Feb 27, 2014 | 09:18 AM
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Why don't you guys start your own thread?
 
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Old Feb 27, 2014 | 10:08 AM
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Apologies. I asked that question in an older thread of mine, then started my own thread and still didn't get anything. When you mentioned using an e4od puter in a c6 truck I thought you may know. Didn't mean to hijack .

Z
 
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Old Feb 27, 2014 | 10:43 AM
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My comment about starting your own thread was to give it visibility, and if you do that use a thread title that clearly identifies what your question is about don't be ambiguous, that will get the most attention and the best answers. When you burry a question at the end of another thread people often overlook it because they assume you are just contributing to the OPs question not posing your own question, so they often don't even look even if the thread is at the top of the forum.

As for your question you can use the '90 harness but there is no guarantee it is directly plug and play. It will have a bunch more wiring that the '89 obviously and you will have to verify the EEC pinout is the same. Yo do not want to use the E4OD computer however as it will throw a ton of codes when it doesn't see that transmission.
 
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Old Feb 27, 2014 | 10:52 AM
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Originally Posted by qaser
Have a wealth of information from you so far. However, I have a '87 4x4 F150 with 302 windsor and C6.

I have bought a '93 5.8 with the wiring loom and computer. BUT, it's all from a left hand drive F-truck so I guess I'm going to have some problems fitting etc and firewall sockets and later instrumentation I don't have.
What do you mean? Everything is left hand drive in north america. Why are you replacing the wiring harness anyway?


Originally Posted by qaser
Is there any way I can get the existing 302 computer re programed to drive the 5.8
No. Are you using an E4OD or the C6? If it's the latter then you need a computer for a 5.8 and a manual or C6 truck.
 
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Old Feb 27, 2014 | 06:32 PM
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Originally Posted by qaser
I have bought a '93 5.8 with the wiring loom and computer. BUT, it's all from a left hand drive F-truck so I guess I'm going to have some problems fitting etc and firewall sockets and later instrumentation I don't have. Also the wiring loom is meant for the E4OD? transmission. Is there any way I can get the existing 302 computer re programed to drive the 5.8 with the existing loom? Not too worried about all the EGR as the vehicle is fitted out with LPG and uses this 99% of the time.
Thanks,
Phill. QLD
Conanski, I'm assuming he is another Australian guy... But he neglected to put his location in when signing up for the site.

The 302 wiring will work just fine. And as long as you use a 351 computer for the same transmission you have, you won't need to rewire anything.
Typically you never use any wiring from the donor vehicle.
The 302 and 5.8 are essentially the same thing. Ones just a bigger brother and has wider intake. The accessories and engine mounts and transmission all interchange, but flywheel or flex plate is different because of balancing difference.
More than likely, the 302 computer will run the 5.8 just fine. But I'm pretty sure with LPG they just alter the timing and nothing more. So a 351 computer should work.
 
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Old Feb 27, 2014 | 06:40 PM
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Thanks, there seems to be so much confusing information. All I want to really know is if I find a computer meant for a 5.8 with a C6 I won't have to change the 302 wiring loom in my 1987 F150?
 
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Old Feb 27, 2014 | 06:44 PM
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Thanks to all. I now have my answer. All I have to do is look around for a computer. Sorry, I'll finish off my profile. I'm in Queensland
 
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Old Feb 27, 2014 | 11:52 PM
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Originally Posted by qaser
Thanks, there seems to be so much confusing information. All I want to really know is if I find a computer meant for a 5.8 with a C6 I won't have to change the 302 wiring loom in my 1987 F150?
If you are sure it is a c6 then you can use either a computer with a c6 trans, or a computer from a manual transmission truck.
The 351/5.8 and the 302/5.0 wiring is exactly the same.

The only difference is the 302 has a knock sensor. You don't need to do anything with the wiring, just leave it alone and plug the 5.8 computer in and you're done.
 
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Old Feb 28, 2014 | 12:04 AM
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Originally Posted by Conanski
Both motors use the same heads so the ones you have will bolt right on after you bore out the main bolt holes to 1/2"(the 302 used 7/16" head bolts). However, the intake, distributor, oilpan, and timing cover are all unique to the 5.8 and those parts will not transfer from the 5.0, so you're probably gonna need a complete 5.8 EFI anyway. You will also need a 28oz flexplate or flywheel for whatever transmission you have, the 5.0 version is 50oz, and also a 5.8 computer that matches your trans. If the truck has a manual or C6 auto you have more computer options as either version will work since neither are computer controlled. If however the truck has an E4OD then you need a 5.8 computer for that trans only. With the correct computer no other wiring changes are necessary, all the sensors and actuators are in the same place on both motors so it will plug right in. The only other thing that has to be addressed is the exhaust, the 5.8 block is taller and wider so the Y pipe has to be widened.. if so equipped.
Sweet, so Ill be doing this swap too. I need to look around for a flexplate then.


Boom http://www.summitracing.com/parts/at...view/make/ford

Also I found this for future reference for you guys running AODs http://www.clickclickracing.com/foru...u-want-to-know
 
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Old Feb 28, 2014 | 05:26 PM
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Just to add, the Harmonic Balancer needs to be for the 5.8 they're different. The timing cover WILL work. Fan belt will be short.

Mark the flex plate and balancer as to what they are. Easy to mix them up. Also there is a flex plate for the C6/E4OD that is different than the AOD/AODE/4R70W.
 
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