Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

DTC code

Thread Tools
 
Search this Thread
 
Old Aug 14, 2011 | 07:59 PM
  #1  
bielenbergr's Avatar
bielenbergr
Thread Starter
|
New User
Joined: Jun 2011
Posts: 14
Likes: 0
DTC code

I have a 2004 f350 dually with the 6.0 and i just got a dtc P0402. Courious on what this code is any help would be great
 
Reply
Old Aug 14, 2011 | 08:05 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
P0402 Exhaust Gas Recirculation "A" Flow Excessive Detected G* g D* M* N

try cleaning your egr valve
 
Reply
Old Aug 14, 2011 | 08:08 PM
  #3  
bielenbergr's Avatar
bielenbergr
Thread Starter
|
New User
Joined: Jun 2011
Posts: 14
Likes: 0
What would cause this and how do i fix it
 
Reply
Old Aug 14, 2011 | 08:26 PM
  #4  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
your egr valve needs to be cleaned or replaced sounds like its getting stuck open

sorrey that prints small when I cut and paste stuff

heres one that reads better

P0402 C* Exhaust Gas Recirculation Flow Excessive Detected EGR Valve Position does not match desired, limits based on
engine speed / load.
EGR Valve stuck or sticking - EGR Valve Position Sensor Bias - EP
 
Reply
Old Aug 14, 2011 | 08:30 PM
  #5  
bielenbergr's Avatar
bielenbergr
Thread Starter
|
New User
Joined: Jun 2011
Posts: 14
Likes: 0
where is it located and what do i do to fix it. Does it need to be done right away
 
Reply
Old Aug 15, 2011 | 12:59 PM
  #6  
BPofMD's Avatar
BPofMD
FTE Legend
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jul 2005
Posts: 65,938
Likes: 1,432
From: Millersville, MD
Club FTE Silver Member

It should be done soon....you don't want to blow your head gaskets.
 
Reply
Old Aug 15, 2011 | 01:04 PM
  #7  
amdriven2liv's Avatar
amdriven2liv
I'm hitting easy street
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2009
Posts: 6,395
Likes: 27
From: Central Oregon
Club FTE Silver Member

Originally Posted by bielenbergr
where is it located and what do i do to fix it. Does it need to be done right away
Clean it soon.

DTS Articles - EGR Servicing

Info:

DTS Articles - EGR Marbles

 
Reply
Old Aug 15, 2011 | 01:41 PM
  #8  
JESTERxHEAD's Avatar
JESTERxHEAD
Senior User
Joined: Jun 2011
Posts: 383
Likes: 3
Originally Posted by BPofMD
It should be done soon....you don't want to blow your head gaskets.

How does a sticking EGR valve cause a blown HG?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 15, 2011 | 01:57 PM
  #9  
BPofMD's Avatar
BPofMD
FTE Legend
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jul 2005
Posts: 65,938
Likes: 1,432
From: Millersville, MD
Club FTE Silver Member

Superheats the coolant..... superheated coolant cannot expand under the heads...the 6.0 has torque to yield head bolts. Pressure lifts the heads and the gaskets are compromised.
 
Reply
Old Aug 15, 2011 | 02:40 PM
  #10  
JESTERxHEAD's Avatar
JESTERxHEAD
Senior User
Joined: Jun 2011
Posts: 383
Likes: 3
Originally Posted by BPofMD
Superheats the coolant..... superheated coolant cannot expand under the heads...the 6.0 has torque to yield head bolts. Pressure lifts the heads and the gaskets are compromised.

How does it "superheat" the coolant?

Is there something I am missing.....
 
Reply
Old Aug 15, 2011 | 06:21 PM
  #11  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

and just what kind of air filter do you have?
been donw the p0402 road more then once
 
Reply
Old Aug 16, 2011 | 11:02 AM
  #12  
BPofMD's Avatar
BPofMD
FTE Legend
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jul 2005
Posts: 65,938
Likes: 1,432
From: Millersville, MD
Club FTE Silver Member

Sorry - was confusing the EGR cooler with the engine oil cooler... however when one fails, the other isn't far behind. If the ENGINE oil cooler plugs, then my statement holds. Again I apologize for reading something that wasn't really there.
 
Reply
Old Aug 20, 2011 | 01:21 PM
  #13  
bielenbergr's Avatar
bielenbergr
Thread Starter
|
New User
Joined: Jun 2011
Posts: 14
Likes: 0
Thanks everyone
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
propellerhead
1983 - 2012 Ranger & B-Series
6
Jun 14, 2013 08:14 PM
MikeB 88
1983 - 2012 Ranger & B-Series
6
Aug 4, 2010 06:13 PM
Bigches
1983 - 2012 Ranger & B-Series
5
Feb 5, 2008 12:21 AM
w8jumper
6.0L Power Stroke Diesel
1
Jul 2, 2007 10:35 PM
NMpatronis
1987 - 1996 F150 & Larger F-Series Trucks
5
Feb 19, 2005 10:37 PM




All times are GMT -5. The time now is 09:32 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE