Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Charging issue?

Thread Tools
 
Search this Thread
 
Old Jul 15, 2011 | 08:33 AM
  #1  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Charging issue?

Hey guys ive got a 89 F250 7.3idi, with a zf trans. I had my 100amp alternator tested and it was fine, so i replaced the regulator, and ive still got nothing. Where should i go from here?
 
Reply
Old Jul 15, 2011 | 08:47 AM
  #2  
tecgod13's Avatar
tecgod13
Logistics Pro
15 Year Member
Joined: Sep 2007
Posts: 3,737
Likes: 179
From: Western Mass
Check the fusible link that runs from the alternator to the starter solenoid. When my alternator let out its magic smoke it took out the fusible link as well.
 
Reply
Old Jul 15, 2011 | 12:23 PM
  #3  
LSO1123's Avatar
LSO1123
Laughing Gas
15 Year Member
Joined: Apr 2011
Posts: 1,002
Likes: 7
From: London, KY
My '93 F250 had a similar problem. It quit charging all of a sudden so I replaced the alternator and voltage regulator and it still wasn't charging. Come to find out the voltometer in the dash cluster wasn't working and for some reason that prevents the alternator from working. I've also been told that if the wire running from the voltometer to the alternator is bad it will prevent the alternator from working.
 
Reply
Old Jul 15, 2011 | 01:01 PM
  #4  
02X72's Avatar
02X72
Senior User
Joined: Feb 2008
Posts: 237
Likes: 0
Check all your grounds, the regulator needs to be grounded, as does the alternator. Check the battery grounds and block to frame grounds
 
Reply
Old Jul 15, 2011 | 11:07 PM
  #5  
PLC7.3's Avatar
PLC7.3
Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
Look for the small yellow and white wire from alternator to green wire on the starter relay........I believe it is a fusible link.
 
Reply
Old Jul 16, 2011 | 08:07 AM
  #6  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Okay guys thanks! Im going to try all of your suggestions after work today! I love this site
 
Reply
Old Jul 16, 2011 | 07:27 PM
  #7  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Originally Posted by PLC7.3
Look for the small yellow and white wire from alternator to green wire on the starter relay........I believe it is a fusible link.
Do you mean the yellow/white wire changes to a green wire or it connects to it at the starter relay? and do you mean the solenoid on the starter or the starter solenoid on the inner fender?
 
Reply
Old Jul 16, 2011 | 07:44 PM
  #8  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Also, what is this wire going to? Battery positive? Ground?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jul 17, 2011 | 11:03 AM
  #9  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Aight so i tested for continuity on the Field, Stator, Alternator, and ignition wires, all with KOEO. All had continuity except for the ignition wire. Pre-continuity test i added a ground wire from the regulator to the battery ground to make sure it was grounded.

The B+ wire was replaced with a heavier gauge wire straight from the alternator to the B+.

So I've come up with the conclusion that it has to be the Fusible link to the ignition switch, the ignition switch, or the gauge itself.

I couldnt find the fusible link to the ignition switch though, do you guys know where it is?
 
Reply
Old Jul 18, 2011 | 08:31 PM
  #10  
RangerHaywood's Avatar
RangerHaywood
Thread Starter
|
Elder User
Joined: Apr 2010
Posts: 518
Likes: 0
From: Mount pleasant, michigan
Bump...kinda need to drive my truck to an interview on Wednesday...
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
fallingbroken
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
2
Jun 25, 2006 04:32 PM
MRStace84
Paint & Bodywork
3
Sep 27, 2004 12:01 AM
bassdude
New Member Introductions
1
Sep 19, 2004 09:18 AM
FEBronco
1978 - 1996 Big Bronco
4
Jun 28, 2004 05:44 PM
alfcapone
Explorer, Sport Trac, Mountaineer & Aviator
2
Sep 5, 2002 05:04 PM




All times are GMT -5. The time now is 03:18 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE