5.8 Headers: What should I do with the EGR?
5.8 Headers: What should I do with the EGR?
Hey guys. I have a set of long tube Hooker headers for my '94 F150 4x4 5.8. My headers do not have a port for the egr tube and I was thinking of deleting the egr.
Are there any complete egr delete kits available for this?
Or should I weld a bung on the #1 cylinder header tube and make a custom tube for it?
Also, does any one make a 3" y-pipe for headers on this pickup? I currently have a 3" single exhaust through a 40 series Flowmaster muffler.
Last Question- These headers have an O2 sensor port on one of the collectors. Will the sensor work fine in just the one header or is it better to put the sensor in the y-pipe where it is sensing exhaust from all eight cylinders?
Thanks for the Help!
Robb
Are there any complete egr delete kits available for this?
Or should I weld a bung on the #1 cylinder header tube and make a custom tube for it?
Also, does any one make a 3" y-pipe for headers on this pickup? I currently have a 3" single exhaust through a 40 series Flowmaster muffler.
Last Question- These headers have an O2 sensor port on one of the collectors. Will the sensor work fine in just the one header or is it better to put the sensor in the y-pipe where it is sensing exhaust from all eight cylinders?
Thanks for the Help!
Robb
well q1- you could go either way, the kits have no garentee that they will work, so you could just make a sheet metal block off gasket for the egr and just bolt it back up with no tube (leaving it plugged in and the vacuum to it to keep the CEL off)
q2 i believe pacesetter has the y-pipe (but why bot run true duels?)
and q3, i am pretty sure you want the o2 in or as close to the collector as possible (note- i had to plug my pass side bung because the o2 was to close to the tranny cooling lines, so i used the bung on the drivers side and had to extent the wires a bit.
q2 i believe pacesetter has the y-pipe (but why bot run true duels?)
and q3, i am pretty sure you want the o2 in or as close to the collector as possible (note- i had to plug my pass side bung because the o2 was to close to the tranny cooling lines, so i used the bung on the drivers side and had to extent the wires a bit.
This is a quoted response to when I was looking to delete the EGR. I have learned to respect what this guy has to say:
(this is about me saying the search sucks but is part of the quote-Bankrupter)
First, FTE doesn't use the OOTB search function. It's been modified quite a bit and actually works quite well. So use the search, as there is a ton of information in this forum about the EGR eliminator.
What you will find out about it is this. Don't use it. the EGR system, when working correctly, will give you better gas mileage. Not having it hooked up with either cause pinging due to high combustion chamber temps, or a 2-4 MPG mileage ding.
First, FTE doesn't use the OOTB search function. It's been modified quite a bit and actually works quite well. So use the search, as there is a ton of information in this forum about the EGR eliminator.
What you will find out about it is this. Don't use it. the EGR system, when working correctly, will give you better gas mileage. Not having it hooked up with either cause pinging due to high combustion chamber temps, or a 2-4 MPG mileage ding.
GL Robb,
Jp
You didn't specify if it was 2 or 4 wheel drive. What I was getting at is the y pipe you were looking for off your headers. If its 2wd Id make it duel exhaust and scrap the single (not that you have to or will see a huge gain) But... if its four wheel drive it has no advantage with all the bends needed. ("so I have read" No dyno in my garage to know, "as fact")
I was lookng at Y pies last night in a Jegs catalog. They stock most of what you would need to do whatever you want to do.
It is a 4x4 supercab short box pickup. Will these y-pipes bolt up to most brands of headers- or what i should ask is do all brands of long tube headers have similar center to center distances on the header collectors?
Thanks.
Thanks.
While I hunt around for one or a kit that will work.. You have 3" header collectors correct?
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Yes I can weld and they are 3" collectors. The headers actually already have about 5" long of 3" diameter pipe with gaskets bolted on to the end of the header collectors. With these already on, I should be able to make a universal kit work out pretty good. Thanks for the help.
^ I didn't mean to put the frowning face at the top of this last post- I must have hit it by accident and now I can't edit it out. Whoops^
^ I didn't mean to put the frowning face at the top of this last post- I must have hit it by accident and now I can't edit it out. Whoops^
Last edited by Big Sky Highboy; Jul 10, 2011 at 09:21 AM. Reason: Wrong smilie guy

Great pictures Conanski! I think I will do the same for my EGR tube. Is that the only line that needs to be modified with headers on this 5.8? I think I will also build a similar exhaust on mine minus the cat. My 31" BFG Mud Terrain KM2s howl a fair amount at speed so I will try it with the "dronemaster" first to see how the cab noise is. Thanks!
Conanski, I highly recomend the Dynomax Super Turbo model 17792. Dynomax Performance 17792 - Dynomax Super Turbo Mufflers - Overview - SummitRacing.com It has a larger case 5.5"x11"x16" and has 3" internal tubing. I like the offset in/out of this muffler because of the "S" design of the Super Turbo. Should flow better than the muffler you have now. I used it back in 05 on a V10 and it came out great. I'd change the tail pipe to 3" also.
Dynomax Super Turbo pictures from trucks photos on webshots
Dynomax Super Turbo pictures from trucks photos on webshots
Pacesetter makes headers with the EGR fitting.
Amazon.com: PaceSetter 70-2221 Performance Long Tube Exhaust Header: Automotive
Amazon.com: PaceSetter 72C2221 Performance Armor Coat Long Tube Exhaust Header: Automotive
Amazon.com: PaceSetter 70-2221 Performance Long Tube Exhaust Header: Automotive
Amazon.com: PaceSetter 72C2221 Performance Armor Coat Long Tube Exhaust Header: Automotive
because there's nothing but a straight piece of 3" perforated tubing down through the middle.. like an Ultraflow. I'm not that worried about flow anyway.. this system is already too big for a 5.0 and I'm kinda partial to the Superturbos after having one on my old truck. They seem to flow pretty well also despite the big S turn.







