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DEF usage, filling

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Old Jun 21, 2011 | 10:37 AM
  #16  
Marauder92V's Avatar
Marauder92V
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Originally Posted by EpicCowlick
The sensors in the DEF tank are similar to the sensors in RV water storage tanks (e.g, full, medium, almost empty) as Crazy posted above. They cannot be float gauges due to the possibility of the DEF freezing. That would wreak havoc on such a gauge. The problem with incomplete fill-ups is that if the added DEF doesn't reach at least the middle sensor, the truck's computer doesn't know that any DEF was added at all and will assume it has been used up when there is really a gallon or two in the tank.

The best thing to do is to simply fill it when a person gets the 800 mile warning. Throw two boxes or 5 gallons in and the high sensor will register and start the process over from the beginning. If you can't fill it, you have to get at least enough in the tank to reach the middle sensor.
The reason I asked, was that I know I was somewhere in between the "less than 1/2" but more than the "800 miles" message when I topped it off last night. I put in a full 2.5 gallons and about half of the second container. Curious if I added less than the 3.5 gallons that PowerStrokeHD mentioned, will I still get the 800 mile message?
 
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Old Jun 21, 2011 | 12:07 PM
  #17  
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Originally Posted by Marauder92V
The reason I asked, was that I know I was somewhere in between the "less than 1/2" but more than the "800 miles" message when I topped it off last night. I put in a full 2.5 gallons and about half of the second container. Curious if I added less than the 3.5 gallons that PowerStrokeHD mentioned, will I still get the 800 mile message?
If I understand you correctly, you filled the tank completely? If so, you will not get the 800 mile warning. If you add enough only to cross the middle mark, that will also prevent the 800 mile warning.
 
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Old Jun 21, 2011 | 12:33 PM
  #18  
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Originally Posted by EpicCowlick
If I understand you correctly, you filled the tank completely? If so, you will not get the 800 mile warning. If you add enough only to cross the middle mark, that will also prevent the 800 mile warning.
Yep, topped it off. PowerStrokeHD mentioned a minimum required add of 3.5 gallons (made it sound like you needed to add a minimum of that amount to get it to reset).
 
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Old Jun 21, 2011 | 01:23 PM
  #19  
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I have found that if I let the MTE on the DEF get to about 230 something miles to empty, I can put the entire 5 gallons in the tank at one time.
 
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Old Jun 21, 2011 | 03:47 PM
  #20  
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The latest TSB flash that changes tranny shifting also addresses the DEF light not going off after a refill until you go through a key on off cycle.
 
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Old Jun 21, 2011 | 03:55 PM
  #21  
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Originally Posted by Champ198
I have found that if I let the MTE on the DEF get to about 230 something miles to empty, I can put the entire 5 gallons in the tank at one time.
I have tried to get folks to treat the system in this manner for months. I do the same thing, it's easy, clean, and worry free. 'cept I run it down to 100 miles just to be sure that I don't have any left over in the second 2.5 jug.
 
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Old Jun 21, 2011 | 06:10 PM
  #22  
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Originally Posted by ruschejj
I have tried to get folks to treat the system in this manner for months. I do the same thing, it's easy, clean, and worry free. 'cept I run it down to 100 miles just to be sure that I don't have any left over in the second 2.5 jug.
Yea but you drive nearly 800 miles per engine start...lol.
 
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