Notices
6.7L Power Stroke Diesel 2011-current Ford Powerstroke 6.7 L turbo diesel engine

DEF usage, filling

Thread Tools
 
Search this Thread
 
Old Jun 19, 2011 | 03:25 PM
  #1  
KC8QVO's Avatar
KC8QVO
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2008
Posts: 2,568
Likes: 55
Club FTE Gold Member
DEF usage, filling

I have about 1500 miles on the ticker now and have not yet had the 1/2 tank warning (unless it came and went and I didn't see it). If I remember right the tank is 5 gallons. I just flipped through my engine suppliment guide and didn't see any reference to the tank capacity, just the SCR system in general. Once I hit the 1/2 tank mark I have 2.5 gallons I can add to top it off for my trip.

What do all of you do for DEF refills? I feel that the $12 or so for a 2.5 gallon jug is a bit over kill (thats $4.80/gal plus a jug and spout). Are there any bulk DEF cans out there - like the yellow 5 gal diesel cans you can get? I don't know that putting DEF in a yellow can would be a good idea but not sure if there are other types out there for DEF?
 
Reply
Old Jun 19, 2011 | 04:04 PM
  #2  
kper05's Avatar
kper05
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Jan 2010
Posts: 6,600
Likes: 84
Club FTE Silver Member

You are not warned at half tank (only find out by running setup) but will be warned with the 800 MTE countdown when starting.
The tank is 5 GAL.
I have just used the 2.5 GAL BlueDEF jug but knowing an approved larger container could be useful at times.
I have not used a DEF pump yet (nor have seen one) but that's the only other place I'm aware of that's cheaper than BlueDEF.
 
Reply
Old Jun 19, 2011 | 05:19 PM
  #3  
Part-Timer's Avatar
Part-Timer
Senior User
Joined: Nov 2004
Posts: 111
Likes: 0
From: New West, BC
5 gal "boxes" of DEF are available at O'Riley's for $12. They come with the dispenser nozzle.

In regard to storing DEF in a yellow diesel can, there was a thread a while back where some gal's dad put DEF in the fuel tank. I don't she ever came back on to tell us what the outcome was, but some of the Ford diesel techs that post on here said that the motor was toast. I wouldn't want to risk forgetting that there was something in the yellow can other than diesel.

Brian
 
Reply
Old Jun 19, 2011 | 09:12 PM
  #4  
kper05's Avatar
kper05
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Jan 2010
Posts: 6,600
Likes: 84
Club FTE Silver Member

Those are 2.5 GAL jugs at O'Reilly's for +/- $12.00.
I've bought several of those.
Peak DEF-2.5 - Diesel Exhaust Fluid | O'Reilly Auto Parts

They do have 55 GAL and 275 GAL options if you have a fleet moving 30,000 lbs all day to burn that much.
 
Reply
Old Jun 19, 2011 | 11:05 PM
  #5  
Part-Timer's Avatar
Part-Timer
Senior User
Joined: Nov 2004
Posts: 111
Likes: 0
From: New West, BC
Originally Posted by kper05
Those are 2.5 GAL jugs at O'Reilly's for +/- $12.00.
I've bought several of those.
Peak DEF-2.5 - Diesel Exhaust Fluid | O'Reilly Auto Parts

They do have 55 GAL and 275 GAL options if you have a fleet moving 30,000 lbs all day to burn that much.
Oops...was thinking the OP was talking about the 1 gal jugs.

Brian
 
Reply
Old Jun 20, 2011 | 06:06 AM
  #6  
dschuffert's Avatar
dschuffert
Laughing Gas
20 Year Member
Photogenic
Photoriffic
Joined: May 2005
Posts: 1,082
Likes: 1
From: Illinois
Club FTE Gold Member
Originally Posted by kper05
Those are 2.5 GAL jugs at O'Reilly's for +/- $12.00.
I've bought several of those.
Peak DEF-2.5 - Diesel Exhaust Fluid | O'Reilly Auto Parts

They do have 55 GAL and 275 GAL options if you have a fleet moving 30,000 lbs all day to burn that much.
That is a really good price. Does it come with any type of nozzle or do you have to purchase one with it? The website description didn't way either way.
 
Reply
Old Jun 20, 2011 | 06:41 AM
  #7  
ruschejj's Avatar
ruschejj
Post Fiend
Joined: Jan 2009
Posts: 6,521
Likes: 11
From: Greenwood, SC
Club FTE Gold Member
In my experience, DEF goes at approx. 1000mpg while towing, maybe slightly more in the heat of summer. So, expect 5000/tank.

You might want to get a 1 or 2.5 gal jug just to have and top off with since your truck is new and we have found that the tank is not necessarily full from the factory.

At $4.80/gal, that gives us a $.0048 cost per mile, right? You think that's too expensive?

Don't take me wrong, I just think it's really cheap when you consider that this fluid is primarily responsible for allowing the engine to provide the 20% improvement in fuel economy.
 
Reply
Old Jun 20, 2011 | 06:59 AM
  #8  
Double-Trouble's Avatar
Double-Trouble
Senior User
Joined: Apr 2011
Posts: 115
Likes: 0
From: So Cal
Originally Posted by KC8QVO
I have about 1500 miles on the ticker now and have not yet had the 1/2 tank warning (unless it came and went and I didn't see it). If I remember right the tank is 5 gallons. I just flipped through my engine suppliment guide and didn't see any reference to the tank capacity, just the SCR system in general. Once I hit the 1/2 tank mark I have 2.5 gallons I can add to top it off for my trip.

What do all of you do for DEF refills? I feel that the $12 or so for a 2.5 gallon jug is a bit over kill (thats $4.80/gal plus a jug and spout). Are there any bulk DEF cans out there - like the yellow 5 gal diesel cans you can get? I don't know that putting DEF in a yellow can would be a good idea but not sure if there are other types out there for DEF?
At 1500 miles you probably haven't used much more than 1 gallon of DEF yet. Reports are that you get 5-8k miles on a tank of DEF depending on how much you tow. Unless your using a tank or more a month don't buy it in bulk, it has a limited shelf life of one year or so. Allot of the bigger truck stops have or are putting DEF pumps in since allot of the new big rigs are using it now also.

As was said be careful putting in DEF in anything but a DEF container, if put in the fuel tank by mistake it is an expensive fix.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jun 20, 2011 | 08:01 AM
  #9  
kper05's Avatar
kper05
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Jan 2010
Posts: 6,600
Likes: 84
Club FTE Silver Member

Originally Posted by dschuffert
That is a really good price. Does it come with any type of nozzle or do you have to purchase one with it? The website description didn't way either way.
The 2.5 GAL jug does have an included spout.
The first few I purchased the spout worked great and the last one I used I couldn't get the threads to tighten properly and it leaked bad.
This one isn't as fancy as the more expensive Motorcraft DEF container so you have to be careful with overflow but if it's quiet enough, you can hear when the tank begins to get full.
 
Reply
Old Jun 20, 2011 | 10:42 AM
  #10  
cummins cowboy's Avatar
cummins cowboy
Elder User
Joined: Jul 2010
Posts: 642
Likes: 0
From: herriman utah
just find a truck stop that sells it at the pump, its always under $3/ gal there. my truck uses a gal of DEF about every 1000-1500 miles, the frustrating thing however for me is, you get an 800 mile to empty message, then put in a gallon and its like nothing happens, in fact, last time I had the 800 mile to empty message, I added at least 1.5 gals, still had the message, even showed I had 400 miles to empty. then when I went to fill up the DEF tank at the truck stop and it only took 2.5 gals, so I was actually about half full of DEF but the truck didn't reset until I filled the tank all the way.
 
Reply
Old Jun 20, 2011 | 10:01 PM
  #11  
Tom's Avatar
Tom
Super Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2003
Posts: 25,479
Likes: 742
From: Isanti, MN
Club FTE Gold Member
Originally Posted by cummins cowboy
just find a truck stop that sells it at the pump, its always under $3/ gal there. my truck uses a gal of DEF about every 1000-1500 miles, the frustrating thing however for me is, you get an 800 mile to empty message, then put in a gallon and its like nothing happens, in fact, last time I had the 800 mile to empty message, I added at least 1.5 gals, still had the message, even showed I had 400 miles to empty. then when I went to fill up the DEF tank at the truck stop and it only took 2.5 gals, so I was actually about half full of DEF but the truck didn't reset until I filled the tank all the way.
Remember that these tanks don't have a traditional float sensor like your fuel tank has. There are only 4 electrodes for your PCM to determine how much DEF is in the tank...it's not going to be very precise!
 
Attached Images  
Reply
Old Jun 20, 2011 | 11:32 PM
  #12  
PowerStrokeHD's Avatar
PowerStrokeHD
Postmaster
Joined: Aug 2006
Posts: 2,829
Likes: 3
Club FTE Silver Member

Originally Posted by cummins cowboy
just find a truck stop that sells it at the pump, its always under $3/ gal there. my truck uses a gal of DEF about every 1000-1500 miles, the frustrating thing however for me is, you get an 800 mile to empty message, then put in a gallon and its like nothing happens, in fact, last time I had the 800 mile to empty message, I added at least 1.5 gals, still had the message, even showed I had 400 miles to empty. then when I went to fill up the DEF tank at the truck stop and it only took 2.5 gals, so I was actually about half full of DEF but the truck didn't reset until I filled the tank all the way.
Unfortunately your fustration is with the intended design of the system. Once you get the 800 mile to empty message you need to pretty much fill it up (3.5 gallons minimum) to reset the sytem.
 
Reply
Old Jun 21, 2011 | 09:16 AM
  #13  
Marauder92V's Avatar
Marauder92V
Posting Guru
Joined: Oct 2010
Posts: 1,777
Likes: 0
Club FTE Silver Member

Originally Posted by PowerStrokeHD
Unfortunately your fustration is with the intended design of the system. Once you get the 800 mile to empty message you need to pretty much fill it up (3.5 gallons minimum) to reset the sytem.
Does this mean someone can be caught in "no man's land"? Will they go into "limp" mode because it won't reset?
 
Reply
Old Jun 21, 2011 | 09:55 AM
  #14  
EpicCowlick's Avatar
EpicCowlick
Post Fiend
Joined: Apr 2004
Posts: 5,158
Likes: 35
From: North of Salt Lake City
Originally Posted by Marauder92V
Does this mean he is caught in "no man's land"? Will he go into "limp" mode because it won't reset? Or if he tops it off now, it will rest?
The sensors in the DEF tank are similar to the sensors in RV water storage tanks (e.g, full, medium, almost empty) as Crazy posted above. They cannot be float gauges due to the possibility of the DEF freezing. That would wreak havoc on such a gauge. The problem with incomplete fill-ups is that if the added DEF doesn't reach at least the middle sensor, the truck's computer doesn't know that any DEF was added at all and will assume it has been used up when there is really a gallon or two in the tank.

The best thing to do is to simply fill it when a person gets the 800 mile warning. Throw two boxes or 5 gallons in and the high sensor will register and start the process over from the beginning. If you can't fill it, you have to get at least enough in the tank to reach the middle sensor.
 
Reply
Old Jun 21, 2011 | 10:35 AM
  #15  
elemakule's Avatar
elemakule
New User
15 Year Member
Joined: Jan 2011
Posts: 17
Likes: 0
I was half way to the Grand Canyon pulling my 5th wheel when I got the 800 mile warning. I knew that wouldn't get me to the canyon and back to Orange County so I stopped at a Loves truck stop near Lake Havasu. I was going to use the pump but there was a line of trucks for that island so I just bought a 2-1/2 gal. jug and dumped it in figuring it would get me home. The warning went off and I haven't seen it since. I've put on about 2000 miles since so I'm sure I should fill it before heading up the mountain to Big Bear this weekend.
 
Reply



All times are GMT -5. The time now is 03:31 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE