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fuel tank delete

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Old Feb 26, 2011 | 01:49 AM
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Question fuel tank delete

how do I permantely delete my mid aux fuel tank on my 1990 f150 xlt lariat 5.8l 4x4 with dual charcoal canisters, thus farev everyone has had different answers and i just need to know the right way please im desperate.
 
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Old Feb 26, 2011 | 01:57 AM
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From: Kenner LA
Why would you remove the extra fuel tank??? I wish I had more fuel capacity than 34 gallons.
 
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Old Feb 27, 2011 | 07:07 AM
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i'm in somewhat the same boat,i too want to remove the front tank.it doesn't work anyway.the 19 gal. tank in the rear is ok with me. this is my woods truck that i go hunting in and drive once a week or so when i'm not hunting.i'm thinking all i have to do is drop the tank and plug the fuel lines to and from,tape off electrical connection.if i'm wrong please tell me.good luck in finding the info you need.
 
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Old Feb 27, 2011 | 10:33 AM
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From: Easton,Ks
Cut off the two fuel lines going into the fuel tank and take them to a machine shop and have them turn a rod to the same dimension as the ends of the fuel tubes.
Then just snap in the two blank rods that they made into the fuel lines.
Leave the dash switch on the tank that you want to use.
 
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Old Feb 27, 2011 | 03:50 PM
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I think I will cut off the metal tubes coming out of the sending unit crimp them and solder the ends.will doing that cause any problems if perhaps the fuel pump check valve goes bad and trys to cross fill the front tank as the recall states. or by removing the sending unit/fuel pump in the tank i am removing make it not possible to cross fill since the check valve which fails is in the sending unit on the 1990. does this make sense? what im trying to say is if i remove the sending unit with the check valve in it doe i have to put a check valve on the existing fuel lines or will it be ok to just plug the lines and call it good. or should i plug the lines at the y connector on the frame rail near tank
 
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Old Feb 27, 2011 | 06:48 PM
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From: Easton,Ks
You just need to plug both lines going to the tank.
You can crimp them and solder the ends if they do not leak and that would be good too.
 
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Old Feb 28, 2011 | 07:07 PM
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or should i plug the lines at the selector or what about the plastic y connector on the frame rail
 
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Old Feb 28, 2011 | 10:23 PM
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From: Easton,Ks
The 1990 did not have a selector on the frame rail.
You have a plastic y connector on the frame rail?
 
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Old Mar 1, 2011 | 02:24 AM
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yes where they split into 4 in the rail near the front tank. ..is this normal?
 
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Old Mar 1, 2011 | 06:49 AM
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From: Easton,Ks
A 1990 is kinda shaky ground for me. I know what the 89 an older trucks have and the 92 and newer but not sure what they did in 1990-91 with the fuel lines.
I know the 90-91 fuel lines are different than any other year Ford Truck.
I have the 1990 wiring diagrams but no Ford shop manual for 90-91.

If you can post photos it would be a big help in helping you and others down the road.

Sorry I can not help more in this area.
 
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Old Mar 4, 2011 | 12:59 PM
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here are the fuel lines with the plastic y connectors and lines

 
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Old Mar 4, 2011 | 01:01 PM
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exploded view

 
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Old Mar 4, 2011 | 01:03 PM
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better pic

 
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Old Mar 4, 2011 | 03:17 PM
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From: Easton,Ks
Originally Posted by waskin27
or should i plug the lines at the selector or what about the plastic y connector on the frame rail
Yes you could cut the line going to the tank and stick something in the tube and double clamp it.

Originally Posted by waskin27
yes where they split into 4 in the rail near the front tank. ..is this normal?
Yes I would have to say that is normal for that year of truck. They look stock.
 
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