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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Up pipe leak

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Old Feb 15, 2011 | 06:58 PM
  #1  
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036.0stroke
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Up pipe leak

Hey does anyone know if there is supposed to be a gasket between the turbo and the up pipe. Mine has a bad leak there that I can't stop. Anyone know? Thanks.
 
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Old Feb 15, 2011 | 06:59 PM
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Did you recently have it apart?
 
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Old Feb 15, 2011 | 07:57 PM
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036.0stroke
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Yes but I have pulled it back apart three times tying to stop it
 
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Old Feb 15, 2011 | 08:07 PM
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broncoformudv
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No gasket in there but you have to have the two seated perfectly or darn close so the V-band clamp can hold them together well enough for them to seal. I found it was easier if I loosened the 4 bolts holding my up pipes to the y-pipe then clamped the turbo and y-pipe and up-pipe together.
 
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Old Feb 15, 2011 | 08:10 PM
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From: CT
1- Your Y-pipe might be cracked.
2- Have you checked your CAC boots.
I just found a small leak that I was chasing since I put in mt Powermax in the fall.
3- The 4 rear bolts on my exhaust manifolds were loose.
 
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Old Feb 15, 2011 | 09:00 PM
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John Irwin
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A lot of people have a problem getting the y-pipe to seal to the turbo, me included. Loosen the 3 turbo bolts, and pull the y-pipe in with one had HARD while tightening the clamp with the other hand. An electric impact works great. Don't rely on the clamp to pull it into place. It's a trial and error thing, but you will get it. A good way to check to see if you've got it is to disconnect the glow plug module (so the engine won't start) and have an assistant crank the engine over (cold) while you watch for smoke.
 
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Old Feb 16, 2011 | 04:30 AM
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To get mine tight I used a rope with a knot on the end dropped in between the Y-pipe and pulled it into place.
 
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Old Feb 16, 2011 | 06:13 AM
  #8  
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Hey this is what i have found, the pipe has got to fit in the turbo perfectly if it is off any it will leak. Mine was off 3/32 and leaked took me two hours one time to fig out how to move it , i did it popped in know problem. You also may have cracks in your Y pipe. When i finish my coffee there is a brand new Y pipe sitting on my workbench i am going to install this morining , mine was cracked in two places
 
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