Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

IRP removal tool

Thread Tools
 
Search this Thread
 
Old Jan 27, 2011 | 02:28 PM
  #1  
Franko72's Avatar
Franko72
Thread Starter
|
Molon Labe
15 Year Member
Joined: Dec 2006
Posts: 5,272
Likes: 1
From: Alaska
Club FTE Silver Member

IRP removal tool

From what I understand I need to fab up a deepwell socket to remove my IRP. Are there other ways to remove it as I dont have access to a welder.
Does anyone make a special tool that isnt rediculously priced?

I replaced my ICP, and the surging went away, but there is still a slight flutter.
I know they can be rebuilt, but I'm just going to stick a new one in there and be done.
Thanks
 
Reply
Old Jan 27, 2011 | 02:38 PM
  #2  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
I just used a 1/2" drive socket and a ratchet... I know some say it doesn't work, but it did for me. If I'm right, I didn't actually have the ratchet stuck all the way in the end of the socket, it was just enough to turn the socket. The socket was also not all the way on the flange of the IPR, it was just enough to grab it. You could actually do it with a 12-point box-end wrench I think, it's just really slow. But you don't even have to give it a complete turn to get it loose enough to screw it out with your fingers. I don't know if you can find them easily, but at my Dad's shop was a huge tub of plastic end-caps from the many pipes and things they'd bought that had threaded ends and holes to cap off and plug. I found a handful of different sizes that were as close to the size of the hole in the HPOP as I could guess and had them up there on the radiator support with me. As soon as I got the IPR out, I jammed a cap up the hole and made hardly any mess. I stuffed rags up under the hole before I got the IPR out and the rags caught almost all of the mess. Hope this helps!
 
Reply
Old Jan 27, 2011 | 03:16 PM
  #3  
Franko72's Avatar
Franko72
Thread Starter
|
Molon Labe
15 Year Member
Joined: Dec 2006
Posts: 5,272
Likes: 1
From: Alaska
Club FTE Silver Member

Thank you, I will give the socket and 12 pt wrench a try.
Im glad to know I dont need a special tool.
It took me 6 stores to find a crows foot for the ICP......, and only one person I talked to has ever heard of one... Unbelievable....I thought they were pretty common tool.

Thanks for the heads up on the plug, I'll only loose one quart if I dont plug it right?
 
Reply
Old Jan 27, 2011 | 03:26 PM
  #4  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Originally Posted by Franko72
Thank you, I will give the socket and 12 pt wrench a try.
Im glad to know I dont need a special tool.
It took me 6 stores to find a crows foot for the ICP......, and only one person I talked to has ever heard of one... Unbelievable....I thought they were pretty common tool.

Thanks for the heads up on the plug, I'll only loose one quart if I dont plug it right?
Oh, I wasn't worried about loosing oil, I didn't wanna make the mess! It was hard enough as it was to get my hand in there to get the IPR (I have a regulated return so it takes up space) plus, I had also just finished cleaning up my motor so I really didn't wanna have to try to clean it up again. It's almost impossible to get your hand under the pedestal to get it clean. I really didn't want the oil going down the back of my motor and I really didn't want it going up under my truck again. I had just gotten through a huge HPOP O-ring leak so, you can see why I was trying to eliminate the mess. For only a little trouble, it sure makes things alot nicer to work in, on, and around. Your choice... I'm a bit too picky for my own good.
 
Reply
Old Jan 27, 2011 | 05:05 PM
  #5  
Franko72's Avatar
Franko72
Thread Starter
|
Molon Labe
15 Year Member
Joined: Dec 2006
Posts: 5,272
Likes: 1
From: Alaska
Club FTE Silver Member

My motor is dirty. I'll let the oil drain...maybe it will motivate me to do some much needed cleaning...
Thanks for your help.
 
Reply
Old Jan 27, 2011 | 05:26 PM
  #6  
Waynenap's Avatar
Waynenap
Elder User
Joined: Mar 2010
Posts: 756
Likes: 2
From: Phoenix Az
I found a 1 1/8" deep well socket that would fit over the IPR, from Napa. It was about $20. Did the trick real well.
 
Reply
Old Jan 27, 2011 | 05:31 PM
  #7  
cj45lc's Avatar
cj45lc
Cargo Master
Joined: Feb 2010
Posts: 2,298
Likes: 94
From: Delta, CO
Originally Posted by Franko72
Thank you, I will give the socket and 12 pt wrench a try.
Im glad to know I dont need a special tool.
It took me 6 stores to find a crows foot for the ICP......, and only one person I talked to has ever heard of one... Unbelievable....I thought they were pretty common tool.

Thanks for the heads up on the plug, I'll only loose one quart if I dont plug it right?
Just ran into the same thing with the crows foot for the ICP, amazing the looks you get. Then they tried to sell me the ones that have the little **** like a flare wrench & when I say that wouldn't work on the sensor you would have thought I was working on the dam space shuttle or something. I ended up with a set from Sears for $50 when all I needed was a 5/8" crow foot for 2 mins oh well at least now I have em. Kind of feeling like pulling an old dirt bag trick & returning em & get $$ back...lol
 
Reply
Old Jan 27, 2011 | 05:32 PM
  #8  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
There is an extra deep well socket (either 29 mm or 1-1/8 inch will work) for suspension work that I found at O'Reilly's... worked perfect with my pivot head ratchet.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jan 27, 2011 | 05:54 PM
  #9  
Franko72's Avatar
Franko72
Thread Starter
|
Molon Labe
15 Year Member
Joined: Dec 2006
Posts: 5,272
Likes: 1
From: Alaska
Club FTE Silver Member

Originally Posted by cj45lc
Just ran into the same thing with the crows foot for the ICP, amazing the looks you get. Then they tried to sell me the ones that have the little **** like a flare wrench & when I say that wouldn't work on the sensor you would have thought I was working on the dam space shuttle or something. I ended up with a set from Sears for $50 when all I needed was a 5/8" crow foot for 2 mins oh well at least now I have em. Kind of feeling like pulling an old dirt bag trick & returning em & get $$ back...lol
I ended up buying a set from O'Reillys for $20. like you said, they were just like a flare wrench....I didn't even notice it till I got home.......
I ground off the tips, and it worked. What a pain.

Originally Posted by F250_
There is an extra deep well socket (either 29 mm or 1-1/8 inch will work) for suspension work that I found at O'Reilly's... worked perfect with my pivot head ratchet.
I will stop there tomorrow and see if they have one.
 
Reply
Old Jan 27, 2011 | 06:25 PM
  #10  
zx250's Avatar
zx250
Of the next Riffraff East
Joined: Oct 2004
Posts: 8,679
Likes: 2
From: Concord NC
Club FTE Gold Member
This works great, or did for me. It's a shower valve socket found at any hardware store.
 
Attached Images  
Reply
Old Jan 27, 2011 | 06:37 PM
  #11  
Franko72's Avatar
Franko72
Thread Starter
|
Molon Labe
15 Year Member
Joined: Dec 2006
Posts: 5,272
Likes: 1
From: Alaska
Club FTE Silver Member

Originally Posted by zx250
This works great, or did for me. It's a shower valve socket found at any hardware store.
Interesting....I bet thats the cheaper route.
Thanks for the tip.
 
Reply
Old Jan 27, 2011 | 07:14 PM
  #12  
zx250's Avatar
zx250
Of the next Riffraff East
Joined: Oct 2004
Posts: 8,679
Likes: 2
From: Concord NC
Club FTE Gold Member
Much cheaper, and it already has a hole in the end for putting the screwdriver. You can buy them in a set or by the piece.
 
Reply
Old Jan 27, 2011 | 07:31 PM
  #13  
Bigcat350's Avatar
Bigcat350
Posting Guru
Joined: May 2007
Posts: 1,967
Likes: 0
From: Bowling Green, Kentucky
I pumped the oil out of the HPOP before I changed mine and had very little oil come out. I had a couple rags under it and caught it all . No mess!!
 
Reply
Old Jan 27, 2011 | 07:35 PM
  #14  
timmyboy76's Avatar
timmyboy76
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
Originally Posted by zx250
This works great, or did for me. It's a shower valve socket found at any hardware store.
rite on. Looked up Harbor Freight, and they got that set for 10 buks.
 
Reply
Old Jan 27, 2011 | 08:53 PM
  #15  
Ponyboychris's Avatar
Ponyboychris
Lead Driver
15 Year Member
Joined: Jan 2007
Posts: 6,708
Likes: 5
From: Kiowa CO
Club FTE Silver Member

Originally Posted by zx250
This works great, or did for me. It's a shower valve socket found at any hardware store.
Nice... Reps sent.
 
Reply



All times are GMT -5. The time now is 04:38 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE