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I am having a pulsing of lights and a slight whine at low idle. Truck starts and runs fine. I have the folowing new or rebuilt equipment.
New positive and negative battery cable
New Ford battery
New old-style large regulator
Rebuilt alternator
New starter
New fan belt
All wiring has been cleaned up with all new connectors
At night you can see the dash lights and headlights pulsing. Not a lot, just enough to notice. All the new parts are less than a month old. If I increase idle the pulse goes away. As my Ford ammeter guage does not work (who's does) I cannot tell if I am dipping into discharge territory. The slight whine makes me suspect the rebuilt alternator, but the pulsing of energy makes me feel that it would be a regulator issue. All connections are tight and battery terminals are secure and tight.
Anyone's thoughts before I start ripping it apart again?
This is my best guess
The old style regulator is made up of relays and points....so maybe it just isnt regulating the voltage "fast" enough at idle.
The newer flat regulator is electronic....all that cool solid state stuff that "baffles" my mind It may work a little better....but I cant see running out and buying one just to fix a small light fluctuation problem at idle
Can you maybe turn up the idle a small bit??
Get one of the solid state voltage regulators, short cover. I used the older style for decades and am still surprised that they worked. Install a voltmeter and you will know what is going on.
If everything is less than a month old, I'd take back that alternator and exchange it. They're not supposed to whine unless it's putting out some serious current. Maybe you popped a diode, that will make it whine too and cause your lights to flicker at idle. You can't see the flicker above idle cause it's flickering too fast to see. Batteries don't like to see that flickering voltage, it's an AC signal not being rectified by a shorted diode on that phase of the windings. Anyway, I'd exchange it under warranty.
Took the alternator off and had it tested at the parts store. They said it was dead. But then after trying 5 other alternators on the shelf which all also read as dead they sent me to another store. The other store tested the replacement alternator and it was putting out 13 volts. I took it home and hooked it up. Guess what, same pulsing lights at idle.
So, I drove the truck to the parts store and they put an analyzer on the truck while it was running. Battery read good, alternator read good and output from the old style regulator read good. It was sort of a pass/fail instrument and not one that would read a voltage surge though. There was no guage, just a digital read out.
They suggested that I might have a loose ground somewhere.
I had replaced the old regulator to be proactive. When I took the old one off I did notice that it was the new-style regulator that is less large than the old style. I am beginning to think I should go exchange the regulator for a new-style one.
Actually, it is an old dwell meter that I got from an auto parts store in the early 80's. Was tickled it still worked. I had forgotten that it had a volt meter on it.
Glad all is well, now I just have to figure out why my brand new front brake drum setup is pulling to the left.
Working on Electronic's, anytime I get a problem that seems to be really weird I check the output of the power supply. AC ripple at the output of a DC power supply can cause some real head scratching faults!
Glad you got it fixed. There are good deals on digital voltmeters out there for around $20. I got everything from a $5 Harbor Freight special to a $300 Fluke. I hate to get the Fluke greasy.