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The symptoms are very consistent with a failing fuel pump, and with 100k miles on the odometer, it wouldn't be too surprising. However, if you want to confirm that the pump is the likely culprit, you'd need to check for voltage to the pump and confirm that it has voltage and current and the pump doesn't run. A test light would be your friend for such a test.
I know this thread dates back to March, but I am having an intermittent problem as well. Vehicle will start several times in a row, I walk away and come back an hour later and the fuel pump will not cycle. Walk away again, then try it and it works again whenever it feels like it. Sometimes it hesitates when it does fire and stalls out. I have to cycle the pump several times to get enough pressure to start the engine. I replaced the filter and same issue. Explorer has almost 100k on it. Does this sound like the fuel pump is going out? I started taking the tank out, got all the way to the fuel lines, but then decided to see if the pump would work one last time, which of course it did. Cycled the key 5-6 times and the pump worked everytime, so I put the tank back in, and of course it's back to the same thing, starts one time, doesn't start the next time.
Seen a bit late. If you have not pinned down the difficulty, here's a few cent's worth. It sounds like a bad connection, possibly at the connector to the fuel tank, since moving harness around seemed to allow operating several times in a row. An intermittent fault real often is caused by a poor ground connection, since grounding conductors, connectors, etc., tend to corrode more readily when connected to steel surfaces (unlike metals in contact, a screw-down terminal of plated copper against a steel durface, for example). The electric current running the pump must enter the pump's windings from a grounded conductor, traceable back to the battery ground, and leaves the windings through the wire protruding from the pump (+ connection), through a connector on top the fuel tank, into the wire in the harness, then back to the inertia switch, to the pump relay, to the fuse, to the battery positive, thus completing the pump circuit. Long, drawn-out picturte, right? But, it has always helped me to know all the possible points for an interruption in current flow, before blindly jumping into it.
If all else fails, try running a temporary length of hook-up wire from the battery negative terminal back to the tank, and connect it temporarily to the ground connection of the connector, keeping the harness connected, of course, or if difficult to do, maintain contact of the wire to a shiny clean surface of the tank. Turn ignition on, see if pump works every time. If so, a poor ground exists somewhere. I would start at the tank connector. If you are lazy and a shade-tree type guy, put the temporary wire in permanently, it won't hurt anything. either way, the temporary wire has to have black insulation, or it won't work. impish
so ok, siphoned out around 10 gallons of fuel, and I pulled the tank and replaced the pump. Biggest PITA was the fuel line on top of the tank going to the pump. Damn line would not come loose, and the disconnect tool would not slide into the coupler at all without a handful of 4 letter words and throwing my fuel line disconnect tool across the garage... but finally after I settled down and almost 45 minutes later, it popped right off lol, and the tank dropped right out. Got the fuel pump at Autozone, and just replaced the motor secton into my OEM assembly. Fit pretty well. Tank back in, effin fuel line popped back on, and it fires up everytime now. f
If you are lazy and a shade-tree type guy, put the temporary wire in permanently, it won't hurt anything. either way, the temporary wire has to have black insulation, or it won't work. impish
Tried that but used a green wire for the earth(ground), now I know why it did not work....Philip
PurerockRacing Glad you were successful in changing the pump out.... yes! those lines can be a bit**... Philip
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