2V headers on 4V heads?
As I said, I had always been told that they were extremely different, which they are, but that they were so different that 2V flanges wouldn't cover 4V ports. This is not the case. I just went out and did all sort of measurments, back and forth and back and forth, and the flanges are plenty large enough, bigger in some places than the 4V manifolds in fact. The only part that is questionable as far as fit is the raised section around each port on the header that actually does the sealing, but I could grind that off, and either weld a new, wider one, in the shape of a 4V port, or just mount it all up flush, flange to head.
Does anyone see any reson why this won't work?
AleX
Even the Sanderson headers, what I've turned up as basically theee name in headers for a 4V, are only 1 7/8".
This guy says that on a 351 4V a 1 7/8" header is ideal, but he is also talking about a 351 in a Pantera, revving close to 7000 RPM. At 7000, each cylinder in a 351 moves 88 cfm (I know that is assuming 100% VE), at 6000, the MOST my engine will ever see, my engine moves (wow, this is a strange coincidence, I am just doing this math as you read, this is a suprise) 88 cfm also.
The cross sectional area of a 1 7/8" header is 2.76"sq. For a 1 3/4" header it is 2.4"sq.
That's actually more of a difference than I thought, but the smaller tube still moves 87% as much volume as the larger. Do I want to settle for 87% performance, no, but I am so rarely going to be pushing 6000 RPM's, and at the lower speeds, I feel like the scavenging ability of a slightly smaller tube is really going to help me out.
Keep in mind also what my actual options are: Shorty 1 7/8" headers into 2.25" duals soon, 4V manifolds into the main tubes even sooner, and less smoothly, or long tube 1 3/4" headers with big fat collecters that reduce nicely into the main exhaust pipes.
I have not been able to find a full length 4V header that will work on my truck, just some very short ones, that basically pattern directly off the shape of the stock manifolds, and I feel like those will just be so free flowing, that with a tall cam like mine, with a decent amount of overlap, my exhaust gasses could just get sucked right back into my cylinders.
What I do think I'd need to figure out if I went with 1 3/4" primary tubes is the shape of the port. The 4V head ports are square, corners and all, and the 2V ones are tall ovals. I don't really like how the square ports flow in my head, with their corners, but I can't just have them slamming into the sides of the thinner oval 2V header ports. For that I could cut the tubes off right behind the flange, reshape the flange ports, and then expand the tubes to fit with some heat, but that would leave me with smooth, yet flow reducing headers, with the resistance to flow pointing directly back into the ports, and then we're back to the same problem, bad scavenging.
Hmmmmm. Sorry to be longwinded, but I've got my thinking cap on right now. Interested to hear what you (or anybody else) think.
AleX






