Headliner Removal
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#6
Join Date: Jun 2003
Location: Damon (South East Texas)
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I gotta run, but I can post some pics from my dvd manual tonight.
Headliner —Crew Cab
Removal and Installation
Remove the rear window. For additional information, refer to Section 501-11 .
If equipped, remove the overhead console.
Release the locking tabs while pulling down.
Remove the left and right visors.
Disconnect the electrical connectors.
Remove the left and right visor arm clips.
Position the left and right front door opening weatherstrips down from the headliner.
Remove the left and right windshield side garnish moulding. For additional information, refer to Moulding—Windshield Side Garnish in this section.
Remove rear B-pillar assist handles.
Remove the four covers (two on each handle).
Remove the two B-pillar assist handles.
Remove the four screws (two on each handle).
If equipped, remove the rear and front passenger assist handles.
Remove the covers and screws.
Remove the rear assist handles.
Remove the left and right rear coat hooks.
Remove the two courtesy lamps.
Remove the courtesy lamp lens, then remove the screws.
Remove the two headliner front pin-type retainers.
Remove the two headliner rear pin-type retainers.
CAUTION: If the safety belt retractor is to be reused, do not allow the safety belt to be retracted all the way into the retractor. Doing so may cause the retractor to lock and not release the safety belt.
NOTE: Inspect the shoulder safety belt guide and cover for damage. If the shoulder safety belt guide or cover is damaged or cover does not remain closed, install a new shoulder safety belt guide.
Lift up on the cover and remove the front and rear seat nut and shoulder safety belt guides.
Remove the front and rear door scuff plates.
Position the B-pillar trim panels aside.
NOTE: The left front seat back must be fully reclined.
NOTE: Make sure not to damage the headliner when removing it from the vehicle.
Remove the headliner through the rear window opening.
To install, reverse the removal procedure.
Headliner —Crew Cab
Removal and Installation
Remove the rear window. For additional information, refer to Section 501-11 .
If equipped, remove the overhead console.
Release the locking tabs while pulling down.
Remove the left and right visors.
Disconnect the electrical connectors.
Remove the left and right visor arm clips.
Position the left and right front door opening weatherstrips down from the headliner.
Remove the left and right windshield side garnish moulding. For additional information, refer to Moulding—Windshield Side Garnish in this section.
Remove rear B-pillar assist handles.
Remove the four covers (two on each handle).
Remove the two B-pillar assist handles.
Remove the four screws (two on each handle).
If equipped, remove the rear and front passenger assist handles.
Remove the covers and screws.
Remove the rear assist handles.
Remove the left and right rear coat hooks.
Remove the two courtesy lamps.
Remove the courtesy lamp lens, then remove the screws.
Remove the two headliner front pin-type retainers.
Remove the two headliner rear pin-type retainers.
CAUTION: If the safety belt retractor is to be reused, do not allow the safety belt to be retracted all the way into the retractor. Doing so may cause the retractor to lock and not release the safety belt.
NOTE: Inspect the shoulder safety belt guide and cover for damage. If the shoulder safety belt guide or cover is damaged or cover does not remain closed, install a new shoulder safety belt guide.
Lift up on the cover and remove the front and rear seat nut and shoulder safety belt guides.
Remove the front and rear door scuff plates.
Position the B-pillar trim panels aside.
NOTE: The left front seat back must be fully reclined.
NOTE: Make sure not to damage the headliner when removing it from the vehicle.
Remove the headliner through the rear window opening.
To install, reverse the removal procedure.
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Went to go and reinstall back window today. Enlisted my teenage daughter, (hair and nails) to help. Wow, that didn't go as planned. Window sealant went everywhere. I mean EVERYWHERE! The seal popped out where we started. We used two gallons of lacquer thinner to clean up and I still have this black stuff on my hands. My girls a trooper though, aint complained a lick. Tomorrows another day.
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