How To: 6.0L CCV Re-route
#107
#108
The Crankcase gases go from the valve cover to the intake inlet, thru the turbo, out the housing into the hot side CAC, intercooler, into the cold side CAC into the intake. Just guessing, but that's like an 8 feet run before the intake air even contacts the EGR.
Now, crankcase blow-by can accumulate on the intake side of the EGR, but the soot of the exhaust is what gunks it up. Especially compounded if the EGR cooler is comprimised.
Josh
#109
It has been theorized that the oil in the ccv doesn't combust as cleanly/completely and in that regard contributes to soot in the exhaust gasses.
I had a lot of soot in my EGR valve and in the intake manifold until I did 5 things:
- re-routed the ccv
- proactively repaired the FICM (probably this helped the most, but I did not have any codes or operational problems at the time)
- installed an updated EGR valve
- began using fuel cetane boost each tank
- installed the high idle mod (really never idled much though)
One or all (probably all) contributed to a significantly cleaner exhaust gas recirculation valve a year later.
I am open to any comments (pro or con) to my conclusions above ....................
I had a lot of soot in my EGR valve and in the intake manifold until I did 5 things:
- re-routed the ccv
- proactively repaired the FICM (probably this helped the most, but I did not have any codes or operational problems at the time)
- installed an updated EGR valve
- began using fuel cetane boost each tank
- installed the high idle mod (really never idled much though)
One or all (probably all) contributed to a significantly cleaner exhaust gas recirculation valve a year later.
I am open to any comments (pro or con) to my conclusions above ....................
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#111
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#115
#117
To anyone doing this mod, I would recommend making the hose as short as possible (to an extent). Route it below the engine and end it, and you might want a catch can to reduce the mess. The longer the line gets, the cooler the gases inside it can get before exiting. If it freezes shut due to condensation, your crankcase pressures will rise until something gives. That "something" may not be cheap.
#118
#120
6.0L CCV Re-route
Has anyone used any of the oil catch cans sold on eBay?
Some from $20 and up, they have a 1/2" in/out ports.
Would it be ok if a 1" bushing is installed to fit our 1" hose from crank case n back to air duct?
Would you consider bushing down from 1" to a 1/2" and back out to 1" cause a significant restriction on the system?
Thanks
2006 F250, EGR deleted w/ new oil cooler, coolant filter, oil recirculating filter, 4" turbo back pipe, CAT-ECL1 coolant, ECT tow/egr delete tune, blue spring, Rotella 5w40 + Rev-X oil AND just after my recent oil change white smokes during warm up and the whole trip taking my boy to school
My mechanic said it's a glowplug but is getting worse, it starts/idles good, lots of power and by the time I get to work smoke is gone.
Could this be also related to CCV?
Thanks for your help
Some from $20 and up, they have a 1/2" in/out ports.
Would it be ok if a 1" bushing is installed to fit our 1" hose from crank case n back to air duct?
Would you consider bushing down from 1" to a 1/2" and back out to 1" cause a significant restriction on the system?
Thanks
2006 F250, EGR deleted w/ new oil cooler, coolant filter, oil recirculating filter, 4" turbo back pipe, CAT-ECL1 coolant, ECT tow/egr delete tune, blue spring, Rotella 5w40 + Rev-X oil AND just after my recent oil change white smokes during warm up and the whole trip taking my boy to school
My mechanic said it's a glowplug but is getting worse, it starts/idles good, lots of power and by the time I get to work smoke is gone.
Could this be also related to CCV?
Thanks for your help