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Why You Shouldn't Use Dorman Oil Coolers

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Old 01-09-2014, 11:01 PM
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Why You Shouldn't Use Dorman Oil Coolers

Okay folks. Here is a new Special Service Message fresh hot off the press, from FoMoCo:
Originally Posted by SSM 4490
Jan 09 2014 4490 -6.0L Diesel Engine - Injection Pressure Regulator (IPR) contamination - Oil Cooler Seal Inspection
Some vehicles equipped with a 6.0L diesel engine may exhibit a lack of power, stalling and/or hard starting with or without a MIL and Diagnostic trouble codes (DTC) P2290, P2291 and/or P2284 due to a loss of Injection Control Pressure (ICP) in the high pressure oil system. This may be due to green-colored seal material contaminating the injection pressure regulator (IPR). During normal diagnostics, if green colored seal material is found on the IPR it is advised to remove the oil cooler and inspect the oil cooler cover seal for deterioration and also check the reservoir for further seal material. Ford factory and Ford remanufactured oil cooler cover seals are blue in color. Damage caused by faulty aftermarket components is not warrantable.
The video posted by Anthony (run6.0run) below, would likely be the perfect example as to what the message is referring to:
<iframe height="360" src="//www.youtube.com/embed/Ymm3tB3QFTY?feature=player_embedded" frameBorder="0" width="640" allowfullscreen=""></iframe>
 
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Old 01-09-2014, 11:11 PM
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Nail in the coffin for Dorman...

Josh
 
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Old 01-09-2014, 11:23 PM
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So is the oil deteriorating the green gasket or is it because the gasket doesn't fit and was crammed in?
 
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Old 01-09-2014, 11:48 PM
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That green Dorman looked almost like clay.
The only times I have seen something go like that one was with the wrong
fluid were used with the wrong gasket material type.

Sean
 
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Old 01-10-2014, 12:14 AM
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wasn't that a Victor Reinz stamp on the bottom? that wasn't the dorman symbol lol.
 
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Old 01-10-2014, 12:24 AM
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I had this exact problem. It only took 10 months. Dorman never got back to me with an explanation either.
 
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Old 01-10-2014, 07:02 AM
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As always Mike - many thanks for the information
 
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Old 01-11-2014, 01:16 AM
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JUST SAY NO!!!!! That crud was everywhere in that hpo system. That's pretty cool that FoMoCo is still researching and paying attention to the 6.0. (Even tho this info wasn't news to me). Lol.

Btw,, hey Mike,, when was the last time you started a thread,, besides this one???
 
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Old 01-11-2014, 01:34 AM
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Murder for the Old IPR Huh

God and hope you don't eat ANother IPR Down the Road



Looked like the Screen did its Job

Did that one EAT a IPR Anthony??
 
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Old 01-11-2014, 02:39 AM
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Originally Posted by BLADE35
Murder for the Old IPR Huh

God and hope you don't eat ANother IPR Down the Road



Looked like the Screen did its Job

Did that one EAT a IPR Anthony??
Oddly enough Benny,,, the ipr survived. I remember cause I put one of mine that was painted blue on it. It was still working. The oil cooler screen wasn't broken tho. I guess if those people really want to use that cheap stuff,,, they could get an IPR tig welded oil cooler screen. Lol. That was a joke. But I do have one of their screens at the shop.
I really think it's an overkill,, especially at the price. But I might start pushing them. There's a lot of trucks driving around with broken screens. I think they are lifetime warranty iirc.
 
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Old 01-11-2014, 03:15 AM
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So what's the price on just a screen ?

Sean
 
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Old 01-11-2014, 07:05 AM
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I think the dorman seal swells, as I remember installing mine there was no need for bunching the seal, I had the exact same result. I changed the whole cooler when I did mine because I had what looked like both yellow and green rubber. I had no idea where the yellow was coming from and did not know if there were any rubber seals internal to the oil cooler.
 
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Old 01-11-2014, 07:22 AM
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Originally Posted by 78fordman
I think the dorman seal swells, as I remember installing mine there was no need for bunching the seal, I had the exact same result. I changed the whole cooler when I did mine because I had what looked like both yellow and green rubber. I had no idea where the yellow was coming from and did not know if there were any rubber seals internal to the oil cooler.
Just curious, besides the seal failures, how were your eot's with that unit?
 
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Old 01-11-2014, 08:51 AM
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Originally Posted by donf610
Just curious, besides the seal failures, how were your eot's with that unit?
I'd like to know this too. I haven't seen any data on delta's with the Dorman.
 
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Old 01-11-2014, 10:47 AM
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I know the question wasn't at me,, but on that truck in the video, I saw no difference on the computer screen from any other oem cooler. Now that doesn't mean much tho. Shannon and Val still have their Dorman cooler in with the oem seals,, so their truck is the "test". I sure hope we don't end up regretting leaving it in there. Money was the issue for reusing it.
 


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