Aluminum head, thread repair question

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Old 04-04-2011, 08:55 PM
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Aluminum head, thread repair question

Hi all! I am in need of a little advice.

I have a problem with the upper bolt that holds the timing chain guide in place. This is on a 2000 5.4L Expy, passenger side. It appears the threaded socket which the bolt is inserted into is stripped.

Is this something I can fix with a helicoil or similar? Should I use an insert made of aluminum? Helicoils are usually steel I believe. Will the metal type and temperature make a real impact in that area? I was also considering just drilling and tapping for one size up. But I will need to make sure the larger bolt will work on the guide.

Any advice?

Thanks in advance!
john
 
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Old 04-04-2011, 08:57 PM
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Comcast dies half way through posting.

Grrrr....

Sorry about the double post.
 
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Old 04-05-2011, 03:20 AM
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Just use a Heli-Coil in there. I would stay away from drilling larger and tapping as you may go too deep and few DIYers have the bottoming taps needed for this job.
 
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Old 04-05-2011, 09:38 AM
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Thanks Moto,

I was thinking heli-coils would be fine, but wanted to double check. I used to do machinist work a while back and I actually have a set of bottoms taps. But I was thinking it might be over kill, and I dont think the larger bolt will work anyway.
 
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Old 04-05-2011, 11:52 AM
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I think that would be the best plan.
 
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