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Spark plug Change Issue

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Old Jun 6, 2026 | 03:00 PM
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Spark plug Change Issue

My 2016 F-150 XLT 4x4 5.0 was due for spark plugs, and I went ahead and swapped them out. Problem is with those pesky coil connectors. I was able to get them all disconnected without much trouble, but I notice after having installed the new plugs and boots, and reattaching the coils to the head, I'm having trouble getting the connectors to click into full connection. Even after sliding in that final plastic piece on the top, you can still slide the plug off of the coil. I believe that you have to listen for a click when you slide the plug onto the coil, and then you slide the white tab until it clicks, right? I thought I had the job completed but now I get a check engine light and a rough idle. I'm sure it has to do the those connectors. The truck was running well before I changed the plugs, but at 62000 and never been changed, they were due. See pics. Thanks for any advice on this.
Here's what the old plugs looked like.
Here's what the old plugs looked like.
Passenger side bank
Passenger side bank
Drivers' side bank
Drivers' side bank
 
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Old Jun 7, 2026 | 06:12 AM
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Read the code for the CEL and post it up.
 
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Old Jun 7, 2026 | 09:35 AM
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Get some dielectric grease and put a light coating on the inside edge of the coil pack plug all the way around and that will lubricate the seal in the connector end and they will all pop on with ease.
 
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Old Jun 7, 2026 | 03:42 PM
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I have the new plugs and boots correctly installed with some anti seize on the plugs (Motorcraft) and dielectric grease on the new boots. Incidentally the old boots were like new, but as you can see from the pics above, the plugs were overdue at ~62k. The problem is getting the coil connectors to seat properly. And now, after startup, I have the CEL to deal with and don't have a reader for that. What's the best/most reasonable code reader for a late model i.e., 2016? It's pouring down rain now so I won't try seating the coil connectors till probably tomorrow.Thanks.
 
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Old Jun 8, 2026 | 04:36 AM
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advanced or auto zone will read your DTC's for free... just pull up! This will tell you which cylinder is the problem.
 

Last edited by techrep; Jun 8, 2026 at 04:37 AM.
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Old Jun 8, 2026 | 07:04 PM
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Thanks for the auto zone /advanced tip. Haven't done that yet because before I start it up I want the blasted coil clips firmly seated. Got there of them on the drivers' side, so that after you slide the white locking tab forward they are secure. See pics. The other five are stubbornly not clicking when I slide then onto the coil. I slide them on carefully as far as they're supposed to , then slide the white locking tab in place, and you can just slide them right off of the coil! I figure after they're all in place that it should run like new. I am not sure the CEL will go away though. Probably have to have it reset, at the auto zone or advanced? Thanks.
Three clips locked in place in this side.
Three clips locked in place in this side.
Not a lot of room on the pass. side.
Not a lot of room on the pass. side.
More pass. side
More pass. side
Mean little devils, shouldn't be so difficult to maneuver.
Mean little devils, shouldn't be so difficult to maneuver.
 
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Old Jun 8, 2026 | 09:01 PM
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If you grease the inside perimeter of the connector of the coil pack with dielectric grease, those plugs will slide on like butter.
 

Last edited by ifrythings; Jun 8, 2026 at 09:01 PM.
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Old Yesterday | 05:01 AM
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^^^ This ^^^
 
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Old Yesterday | 08:59 AM
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hello mr. ifrythings,

You know, I was thinking maybe of lubing those connectors with something but was afraid that it would somehow messing up the flow of current, whatever. Got it! Inside perimeter of the connector. I will try that today and let you know how it works out.
 
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Old Yesterday | 09:27 AM
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Tried the grease, no go. You're supposed to hear a click when you slide the connector into the coil, right? THEN you slide in the white locking tab. Well, I'm not getting the click I'm supposed to hear when I slide the connector into the coil pack. I mean, they are supposed to be "clicked" in place even before you slide the white tab in place, right? Without that first click, you don't have a solid connection, even with the tab locked in place. You can still slide the connectors out of the coil pack with the tab locked in place. I didn't damage anything when I took it apart that I know of. Don't want to replace coils if I don't have to. This is aggravating.
 
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Old Yesterday | 10:05 AM
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Originally Posted by dkk
hello mr. ifrythings,

You know, I was thinking maybe of lubing those connectors with something but was afraid that it would somehow messing up the flow of current, whatever. Got it! Inside perimeter of the connector. I will try that today and let you know how it works out.
Dielectric grease is non-conductive. I use DC-4 on a lot of stuff. It repels water, and does not conduct electricity.
 
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Old Today | 04:47 AM
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I would not think the coil pack connector was bad before the plug end itself.
 
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