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I have an 04 f350 d 4x4 with the esof. Pass side hub is leaking air, not holding vacuum when the 4wd switch is put in 4wd. I know this because I tested it with a vacuum pump. My hubs have a auto and lock setting. When I turn the hubs to lock is that manually putting the hubs in 4wd ? I tried that and it didn't feel like the truck was in 4wd. And the 4wd switch in the dash was switched to 4wd
Yes - if you’ve manually locked the hubs and have engaged the 4wd in the cab, then you should have 4wd. That’s why you have the option to manually lock them, in case the vacuum system dies.
Can test if it’s in 4wd by msking a tight turn and feeling if the steering binds up a bit.
Put it in 4wd and see if you can turn the front driveshaft by hand. If you can't, jack the front wheels/wheel up and try again, if you still can't it's likely the lock out hub is broken.
If the front driveshaft turns with wheels jacked up it is the transfer case.
You don't even have to jack it up. Put it in 2wd and lock both hubs then try to turn the front driveshaft by hand it should be locked if not then one of your hubs isn't engaging. Then if both hubs are working unlock the hubs and shift into 4x4 and try to turn the front drive shaft if it turns then the transfer case isn't engaging.