Electronic Locking Rear Differential Question
When the operator sets the Mode Select Switch (MSS) to either 4L, 4H or ON position (depending upon vehicle option content) to activate the ELD , the ELD icon displays in the Instrument Panel Cluster (IPC) message center. If the vehicle is driven above the disengage speed, the IPC message center no longer displays the ELD icon, alerting the operator that the ELD is disengaged. Once the vehicle drops below the re-engage speed, the IPC message center displays the ELD icon again. If there is a malfunction with the ELD system, a "CHECK LOCKING DIFFERENTIAL" message is displayed in the IPC message center, letting the operator know the ELD is not engaged.
The differential locks when a Pulse Width Modulated (PWM) controlled magnetic field coil located inside the differential energizes. A collar within the differential moves toward a differential side gear and engages a dog clutch within the differential. This locks the differential side gears and creates the locked differential.
The Transfer Case Control Module (TCCM) activates the ELD . When the ELD is engaged, the TCCM sends PWM voltage to the ELD field coil located in the differential. This voltage is initially 98% duty cycle, and then tapers off to 40% duty cycle after 30 seconds. In order for the TCCM to activate the ELD , certain conditions must be met.
TCCM Input Conditions
MSS set to ELD position
Average rear wheel speed versus average front wheel speed must be less than 15 km/h (9 mph) (via High Speed Controller Area Network (HS-CAN) communication from ABS module)
Operating range (voltage between 9-16 volts)
DTC setting range (voltage between 10-15 volts)
Ignition in the ON position
Throttle Position (TP) less than 50%
When the operator sets the Mode Select Switch (MSS) to either 4L, 4H or ON position (depending upon vehicle option content) to activate the ELD , the ELD icon displays in the Instrument Panel Cluster (IPC) message center. If the vehicle is driven above the disengage speed, the IPC message center no longer displays the ELD icon, alerting the operator that the ELD is disengaged. Once the vehicle drops below the re-engage speed, the IPC message center displays the ELD icon again. If there is a malfunction with the ELD system, a "CHECK LOCKING DIFFERENTIAL" message is displayed in the IPC message center, letting the operator know the ELD is not engaged.
The differential locks when a Pulse Width Modulated (PWM) controlled magnetic field coil located inside the differential energizes. A collar within the differential moves toward a differential side gear and engages a dog clutch within the differential. This locks the differential side gears and creates the locked differential.
The Transfer Case Control Module (TCCM) activates the ELD . When the ELD is engaged, the TCCM sends PWM voltage to the ELD field coil located in the differential. This voltage is initially 98% duty cycle, and then tapers off to 40% duty cycle after 30 seconds. In order for the TCCM to activate the ELD , certain conditions must be met.
TCCM Input Conditions
MSS set to ELD position
Average rear wheel speed versus average front wheel speed must be less than 15 km/h (9 mph) (via High Speed Controller Area Network (HS-CAN) communication from ABS module)
Operating range (voltage between 9-16 volts)
DTC setting range (voltage between 10-15 volts)
Ignition in the ON position
Throttle Position (TP) less than 50%
I'm curious as to why the coil field is initially sent nearly 100% of (whatever voltage is it) and then after 30 seconds it drops to 40% of voltage. Must be the initial burst helps force the dogs together, and then once they are engaged, the 40% is just enough to hold it together.
I'm curious as to why the coil field is initially sent nearly 100% of (whatever voltage is it) and then after 30 seconds it drops to 40% of voltage. Must be the initial burst helps force the dogs together, and then once they are engaged, the 40% is just enough to hold it together.
When holding a coil/solenoid the voltage is reduced to lower temperatures and increase lifespan.
Tom, it very well still could be simple 12V to the coil actuator inside the diff - PWM is simply used to vary the strength, presumably to allow the drop to 40% of 12V after the initial 30 seconds. Presumably there are MOSFETS in the Transfer Case Module which are supplying the voltage, and can detect the plug being disconnected, hence the message I saw.
For JetExpresses case, I was wondering what the prolonged affect of supplying a steady 12V (assuming that is the correct voltage) would be on the life of the coil. I guess he could install a switched resistor to lower to load to about 40%, but that would be a bit inconvenient. Maybe he's better off just getting an ARB or Detroit.
For trucks with electric 4x4 shifting, the ELD is activated by pulling the **** outwards and has no marked on or off, just a symbol.
With the command coming from the TCCM, I'm curious if the module is different between electronic t-case and manual t-case trucks. And if there isn't a difference, can I just plug and play?
Ford Trucks for Ford Truck Enthusiasts
With the command coming from the TCCM, I'm curious if the module is different between electronic t-case and manual t-case trucks. And if there isn't a difference, can I just plug and play?
I've found a used axle assy from a junkyard with ~6000 miles on it (front end wreck) for $1350. Really aren't that far off...
And yeah, you could budget $1k for the Detroit, installed, and be close to the mark either way. Difference is you know that will work and requires no custom wiring and switches and such.
PS On the donor axle, you could seriously consider simply applying direct 12V current to it, if it's anything like the Eaton E-Locker.
And yeah, you could budget $1k for the Detroit, installed, and be close to the mark either way. Difference is you know that will work and requires no custom wiring and switches and such.
PS On the donor axle, you could seriously consider simply applying direct 12V current to it, if it's anything like the Eaton E-Locker.











