What is the best overall model year?
Thanks
My '04 have been bulletproof and ride fantastic. I commonly have to look down at the speedo to see how fast I going as it feels like I'm barely moving.
In my mind, the newer the better but you can't go wrong either way.
Tim
Spark plug issue is due, in my opinion overall, to wrongful installation and use of other spark plugs besides the Motorcraft brand. They are aluminum heads so they don't need to be torqued real tight like we generally do on cast iron heads.
1999 had the head issue where it was milled wrongly and caused an oil leak...don't know how big of problem that was. Additionally, I believe 99 was the first year Ford did away with the 2H option and went to AWD - 4H - 4L on 4WD equipped vehicles. Not a problem per say, just a side note...
Also, IIRC, after 99, 5.4L got equipped with the Super Duty transmission behind it.
Avoid Expys with the air ride suspension. A lot of people have problems with the air bags leaking and it's just expensive to repair. If you do though, you can replace them with standard springs like the other models had and you are good.
I wouldn't go with the 4.6L either. People say it's doggy and I believe them. You will happier in the long run with the 5.4L. It's a heavy vehicle and the extra power is nice to have on tap. Also, I'd personally avoid the Expys with the smaller 8.8" rear end (very easy to distinguish between the two). If you need to tow anything, you know you have a bigger and sturdier rear end that can do it. Just my opinion though...
If you find one, check all the doors for rust on the at the bottom on the inside. It's a common area for rust to develop due to drainage problems. However, there is nothing that cannot be fixed.
Honestly, I love the way mine is equipped and I'd recommend doing the same:
I have a 97 with the 5.4L, 4WD, 9.75" rear end w/ 3.73 limited slip. Cloth interior, rear A/C, etc. It's an XLT model. Came with factory tow package and has all the external oil coolers, etc - although you can add those yourself.
If you find one, there are decoders for the VIN and door tag here that will tell you EXACTLY what the truck is equipped with.
With a little more info, we could give some good advice.
I think the '99 is the best year...PI heads on the 5.4 with a forged crank and aluminum intake, 4r100 trans, and the rest is pretty standard fare. To me, the back seat in the '03 and up models is worthless unless your passengers are under 4 ft tall. The seat is way too close to the floor. I also use mine off road and agree that the solid axle rear, F150 based Expy is more desirable for my uses.
No real major problems at near 100,000 miles. So find one you like and let a trusted mechanic look at it. As far what the best year may be, i feel you need to look into what deals you can find. Good luck in your search.
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Tim
Had a Cherokee and a Silverado for my use for a couple of years.
Wife drives a Trail Blazer and loves it,,, Her needs / taste are different than mine.
I loved the Cherokee. Just a bit cramped,, and wouldn't think about hauling (stopping) a 3500# boat trailer with it though. Silverado stayed pretty much attatched to boat year round. (Note, IMHO, Chevy brakes are scary!)
Cherokee was nicer for the beach runs, hunting, and takeing the dogs off the porch.
Looked, tested, looked, thought, looked and all several times.
Got persuaded to test the Expedition. I balked at the size, scared of mpg, etc.
Well, I drove it.
Danged! It's a Cherokee on steroids!!!!!

Well, interestingly spent 2 days studying on internet and running around trying all sorts of things. Newer Expos, Tahoes, Burbs, Yukons....
I ran back and grabbed the '99 because of it's truck like maners and Cherokee function. Tis no car or Blazer. Probably not Socker Mom material for the 5 ft. and under crowd.
I only hope it lives up to my high expectations. Expecting something like a oversized Cherokee is asking a lot. Them things are awsome. I'm just a little big (6'3" @ 235#) to be comfortable on long runs and the trailering / beach runs are hard too.
Strangely, I always get more than the EPA says for milage on vehicles. Wonder how the Exper. is going to fair.











