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Cracked bracket for IFS 4x4

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Old Jul 19, 2007 | 09:50 AM
  #1  
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Cracked bracket for IFS 4x4

Has anyone had a problem with the brakets that connect the split axle to the crossmember? I have a rough country 4" lift kit, and noticed I had a broken bolt when I 1st got the truck, replaced it with a grade 8 bolt, but I noticed yesterday when I put my new CPS in the the braket now has a crack running along the bend of it. Has anyone else had any problems with the IFS setup??
 
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Old Jul 19, 2007 | 10:00 AM
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yes i have heard of those failing. other than taking it off and beefing it up not sure there is much to do about it other than putting a dana 60 under it.
 
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Old Jul 19, 2007 | 11:32 AM
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Has anyone done that, how hard/much is it to do that? I've always thought about doing, but just not sure what all is involved...
 
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Old Jul 19, 2007 | 12:09 PM
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Read this for some info on doing the conversion. https://www.ford-trucks.com:80/artic..._19861996.html
 
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Old Jul 19, 2007 | 12:21 PM
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cool thanks!!
 
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Old Jul 19, 2007 | 12:24 PM
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Your welcome. The hardest part is finding a Dana 60.
 
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Old Jul 19, 2007 | 12:36 PM
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yea I bet, did you do this to your truck?
 
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Old Jul 19, 2007 | 12:45 PM
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No I haven't. I would like to though that is why I had saved a link to that article.
 
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Old Jul 19, 2007 | 01:59 PM
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Do you think just welding it up will work, or will it just crack again?
 
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Old Jul 19, 2007 | 04:05 PM
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weld, it now before it gets worse, the stock ones will do it, i cant say i've ever seen a lift kit crack before but i have had stock brackets break completley off before
 
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Old Jul 19, 2007 | 04:23 PM
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If you decide to weld it be sure to drill a hole at the end(s) of the crack or it will just continue to crack. That is hi strength steel, High carbon content, heli-acr will hold best but mig welding will work. My 2 cents.
 
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Old Jul 20, 2007 | 09:06 AM
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Yea, I figured I'd just mig weld it, if anything I was thinking of just getting a new bracket or fabing up my own. Doesn't look like a lot of work to replicate.


c00nhunter - nice avatar!
 
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Old Jul 20, 2007 | 09:12 PM
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my favorite helicopter of all time, i wouldnt be makeing my own drop bracket, thats some high grade steel you'd be playing with and it takes a ton of pressure, your safest bet is weld the crack and and go with it,
 
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Old Jul 21, 2007 | 10:34 PM
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If you are looking for a D60, try car-parts.com

That is where I got mine. It is a directory of salvage yards with their integrated inventory list.
 
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Old Jul 21, 2007 | 11:22 PM
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yeah i looked for a while now since my 50 is in pieces but the best i could find was a rusted pos for 1200 bucks, i laughed at the guy, i'm fixing the d-50 and running with it, they make a ton of aftermarket stuff now for them, over 200k of my abuse is an A in my book
 
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