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1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

So, anyone experience their rear brake rotors rusting severely?

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Old Mar 8, 2005 | 01:51 PM
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TimGinCentralNJ
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So, anyone experience their rear brake rotors rusting severely?

Am having 4 new Bilsteins installed at my local 4WD shop and they informed me they saw that my rear rotors are shot, but not because of normal pad-to-rotor wear. He said they've been seeing this phenomenom lately on all the late-model heavy trucks (e.g., GM/Chevy, Ford, and Dodge) where the metal on rotors is rusting severely and the rust is getting trapped between the pad & rotor and grooving the crap outta' them. I wasn't exactly planning on replacing my rear rotors at 73k. I guess this is what I get for being a lazy s.o.b. and not doing my shocks/brakes myself this time.

Anyone else heard of this? Maybe it's just the inordinate amount of salt/sand NJ uses instead of simply plowing the damn roads.

Tim G.
'01 5.4 XLT
 
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Old Mar 8, 2005 | 07:58 PM
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Did you verify this with your own eyes? I've not read any posts on the 'net about a problem with rust on the rotors- but maybe I've missed some. A lot of people do have a problem with warpage.
 
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Old Mar 9, 2005 | 06:39 AM
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Yep, they were rusted alright...(more)

Originally Posted by NoMo
Did you verify this with your own eyes? I've not read any posts on the 'net about a problem with rust on the rotors- but maybe I've missed some. A lot of people do have a problem with warpage.
...and far moreso that I've personally seen on a rotor, although the grooves didn't seem all that deep to me. I've personally never been a huge fan of resurfacing rotors (especially given what they generally cost to replace), but I would've probably given it a shot had it been presented as an option since they were the rears.

Strange.

Rgds,
Tim
 
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Old Mar 9, 2005 | 10:46 AM
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Unless the truck is sitting for long periods of time, I can't see how the rust particulates could be so large as to create deep grooves in the rotor.
 
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