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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Still Cant get her right after melted O2 sensor connector

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Old May 25, 2026 | 09:49 AM
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Still Cant get her right after melted O2 sensor connector

94 F350 460 e4od. No smog equipment. Headman EGR Headers.Hollow cat.
I had a post a couple months back about the O2 sensor connector melting and my repair, but I did not want to tag back in that one since I feel I’m chasing something else.
When the connector melted on the Y pipe my kid had to limp truck home. Ran like crap, no power, back firing would not go more than 10mph. I disconnected melted connector and truck ran ok, rich but no longer in “limp mode”
I cannot get the truck to run right still after testing and making repairs. I took it for a test and it ran great, but after 10 min it lost power and ran exactly like when the O2 sensor connector melted. The computer also retarted the timing about 10’ from 10’btdc.
Right now after resetting timing the truck idles good in gear, D and R, but in P, or N it drops to 500 and wants to stall. Power is down when punching it in drive.
This is what I have done so far. Pulled codes
1. 334 koeo and keor. Egr closed valve voltage high. Vacuum tested egr and voltage, both tested good.
2. Replaced plugs. Old ones were very black, not wet.Wires are separated and not touching.
3.Compression test, all good.
4 reset timing to 10’btdc. When moving dizzy and getting close to base timing the truck would idle and sound great. You could really here it clean out.
5. New O2 sensor and continuity checked wiring in the loom
6. Fuel pressure all good, continuous, running, wot and unplugging regulator were all right in spec.
I dont know what to check next. Truck ran great before connector melting. I’m not sure what to check next.
 
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Old May 25, 2026 | 10:05 AM
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What is the voltage signal on the O2 sensor? With it plugged in.
 
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Old May 25, 2026 | 02:39 PM
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Originally Posted by 1Butcher
What is the voltage signal on the O2 sensor? With it plugged in.
That I haven’t checked. I just bench tested it with a torch and my meter after rewiring it.
I have not tested it back in the exhaust. Should I probe the rear of the connector at operating temp?
what readings should I be looking for? Same as bench/torch test?
 
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Old May 26, 2026 | 08:11 AM
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could be the ecm popped a capacitor.
 
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Old May 26, 2026 | 08:42 AM
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O2 sensors will send out a voltage based on the oxygen differential between the outside air and the exhaust. Should be between .1-.9v. If it is reading 0V, the sensor circuit is probably shorted.
 
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Old May 26, 2026 | 09:06 AM
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^^^ Yes ^^^
You need to backprobe the O2 sensor for the fluctuating / switching voltage and see where it's at
Start with what 1 Butcher said above
You can do it
You can also pull pids out of that 1994 with a NGS on it's OBD1 system
 
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Old Yesterday | 09:02 AM
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Originally Posted by manicmechanic007
^^^ Yes ^^^
You need to backprobe the O2 sensor for the fluctuating / switching voltage and see where it's at
Start with what 1 Butcher said above
You can do it
You can also pull pids out of that 1994 with a NGS on it's OBD1 system
Got it, Thanks
 
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Old Yesterday | 09:02 AM
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Originally Posted by 1Butcher
O2 sensors will send out a voltage based on the oxygen differential between the outside air and the exhaust. Should be between .1-.9v. If it is reading 0V, the sensor circuit is probably shorted.
Thank You.
 
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Old Yesterday | 10:01 AM
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Explain "can't get her right"
Meted sensor generally just means a blown fuse for a O2 sensor heater circuit
I take it the truck runs like puke? What codes? What's the fuel pressure and does it hold?
the 334 code might be the problem if the EGR valve is nor fully closed
Generally, that code is just a EVP sensor malfunction
In your case, I'd run through those pinpoint tests for that code in the PCED and verify the integrity of the valve
 

Last edited by manicmechanic007; Yesterday at 10:03 AM.
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