Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

02 7.3 dual alternator install

Thread Tools
 
Search this Thread
 
Old Feb 14, 2023 | 10:39 PM
  #1  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
02 7.3 dual alternator install

Well I’ve read mixed reviews and opinions on dual alternators and if it’s worth adding or not. But I’ve always liked the idea that it’s factory. I checked and my truck had the plug and showed to have voltage for the alternator feed wire. And I had a dual alternator bracket and wires off a engine we purchased for a customers work truck. Orileys couldn’t get the lower alternator in a new only reman so I decided to try a new upper everything bolted right in. I installed a new idler same as upper smooth idler. And bought a new belt gates ko81377 I’ll find the part number tomorrow on bracket. Checked after hooking everything up and according to my edge monitor it’s showing between 13.9-14.2.
 
Reply
Old Feb 15, 2023 | 09:58 AM
  #2  
S-squatch's Avatar
S-squatch
Tuned
Liked
Loved
Community Favorite
Joined: Jan 2023
Posts: 396
Likes: 171
Nice, keep in mind if you lose 1 alt it won't set a light, it will set a code but you need to read it to know. At least for factory installed.

I like the dual mostly because I have lost an alternator in the middle of nowhere and because of the lower one was able to drive to town.
 
Reply
Old Feb 15, 2023 | 12:18 PM
  #3  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
Yep I keep the voltage up on pids on my edge cts3 monitor and both alternators are the same so either will work. In place of the other and with aftermarket I would half to wait for one to come in if it failed.
 
Reply
Old Feb 15, 2023 | 04:06 PM
  #4  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,065
Likes: 1,415
From: Oologah, OK
Club FTE Silver Member

I elected to just get a bigger alternator and bought a MechMan.
available in several amperage sizes.

as my truck has a big Warn Winch on the front, I bought the 320A version.
probably twice what I need, but, I sleep well at night.



 
Reply
Old Feb 16, 2023 | 07:33 AM
  #5  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
Originally Posted by S-squatch
keep in mind if you lose 1 alt it won't set a light, it will set a code but you need to read it to know. At least for factory installed.
I lost the secondary years ago and it turned on the battery light. I have also had a replacement FoMoCo alternator remanufactured by Bosch for a few years 😁
 
Reply
Old Feb 16, 2023 | 07:35 AM
  #6  
S-squatch's Avatar
S-squatch
Tuned
Liked
Loved
Community Favorite
Joined: Jan 2023
Posts: 396
Likes: 171
Strange I lost the primary last year and it didnt, just a stored code.
 
Reply
Old Feb 22, 2023 | 07:10 PM
  #7  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
Well a update on the swap sometimes when it’s cold and trucks not been running long if I take off the belt is slipping on the lower alternator. It is squeaking really loud I think I’m gonna try ordering a new oem tensioner from riffraff. Hopefully that helps does anyone else have any experience with this issue.
 
Reply
Old May 10, 2023 | 12:17 AM
  #8  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
Well news on the alternator swap was doing some research on that front and turns out the lower alternator is supposed to have larger pulley. Atleast the demensions I was finding online which I’m running a upper alternator on the lower as well. Do to orileys couldn’t get a new lower alternator. I had them order a reman lower to measure it had smaller pulley than my current lower and upper. I ended up doing some searching and ordered a replacement pulley for 06 f350 6.0 alternator. Also installed 2 washers under each mounting point on my upper alternator. So far seems to have cured my problems.

 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old May 10, 2023 | 03:20 PM
  #9  
jstihl's Avatar
jstihl
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

If you still have a problem with belt slippage here is a motorcraft part number for a slightly smaller belt for the dual alternator system.
 
Reply
Old May 11, 2023 | 11:13 AM
  #10  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
Sweet thank you so far it’s all been good but might order it belt just to have.
 
Reply
Old May 11, 2023 | 11:51 AM
  #11  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
@7.3 forever , do you happen to have the part numbers or specifications for the pulleys you wrote about above. Noting them here may help someone out in the future that is on a similar mission as you are.

Thanks for keeping the thread updated!
 
Reply
Old May 13, 2023 | 09:32 PM
  #12  
7.3 forever's Avatar
7.3 forever
Thread Starter
|
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,821
Likes: 238
From: piedmont mo
It’s a 73mm alternator pulley they run them on factor upper alternators on 04-07 6.0 psd.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tim Hodgson
1999 - 2003 7.3L Power Stroke Diesel
29
Jan 28, 2022 10:50 AM
Brothers306
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Jul 25, 2020 03:19 PM
ptm
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Jan 18, 2014 09:10 AM
brandon.edwards
6.0L Power Stroke Diesel
1
Sep 1, 2013 12:27 PM
pminne
1999 - 2003 7.3L Power Stroke Diesel
20
Nov 11, 2009 05:58 PM




All times are GMT -5. The time now is 08:57 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE