Notices
1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Six Cylinder Exhaust Manifold Gaskets

Thread Tools
 
Search this Thread
 
Old Feb 2, 2016 | 07:52 PM
  #1  
Mercmeister's Avatar
Mercmeister
Thread Starter
|
Senior User
15 Year Member
Joined: Nov 2007
Posts: 226
Likes: 0
Six Cylinder Exhaust Manifold Gaskets

Hi -

I am in the process of installing a 300 cid straight six engine in my 1966 Ford F100. I am using an Offenhauser 4-bbl intake manifold with newer factory Ford cast iron dual exhaust manifolds that connect to a Walker WLK-45166 wye exhaust pipe. My question is, do I need some sort of exhaust pipe donut gaskets between the output side of the exhaust manifolds and the Walker pipe?

Thank You!
Dan M. (aka mercmeister)
 
Reply
Old Feb 3, 2016 | 03:08 PM
  #2  
jack orchard's Avatar
jack orchard
Tuned
Joined: Sep 2012
Posts: 367
Likes: 2
From: summerfield florida
No. Also consider using the Mr. Gasket 260 intake/exhaust manifold gasket.,...jack
 
Reply
Old Feb 6, 2016 | 04:05 PM
  #3  
Mercmeister's Avatar
Mercmeister
Thread Starter
|
Senior User
15 Year Member
Joined: Nov 2007
Posts: 226
Likes: 0
Thanks Jack! I have the Mr. Gasket gasket, so I'm ready to go as soon as I paint the wye pipe...

Dan M.
 
Reply
Old Feb 6, 2016 | 05:58 PM
  #4  
jack orchard's Avatar
jack orchard
Tuned
Joined: Sep 2012
Posts: 367
Likes: 2
From: summerfield florida
Sloppy welds?

Be sure to check the 45166 pipe where the short pipe welds to the long pipe. Be sure it is fully open (not obstructed).,...jack
 
Reply
Old Feb 28, 2016 | 03:29 PM
  #5  
Mercmeister's Avatar
Mercmeister
Thread Starter
|
Senior User
15 Year Member
Joined: Nov 2007
Posts: 226
Likes: 0
Originally Posted by jack orchard
Be sure to check the 45166 pipe where the short pipe welds to the long pipe. Be sure it is fully open (not obstructed).,...jack
Hi Jack -

Thanks for the tip! When I peeked down the Y pipe, I was surprised to see the there was quite a bit of obstruction. The manufacturer just cut a small "mouse hole" in the main exhaust pipe before welding on the section of pipe to make the Y. A few minutes with the Dremel tool took care of it, but I probably would not have even looked without you mentioning it.

Thank Again!
Dan M.
 
Reply
Old Feb 18, 2017 | 08:43 AM
  #6  
facepalm's Avatar
facepalm
New User
Joined: Oct 2015
Posts: 6
Likes: 0
Waliker Pipe

Originally Posted by Mercmeister
Hi Jack -

Thanks for the tip! When I peeked down the Y pipe, I was surprised to see the there was quite a bit of obstruction. The manufacturer just cut a small "mouse hole" in the main exhaust pipe before welding on the section of pipe to make the Y. A few minutes with the Dremel tool took care of it, but I probably would not have even looked without you mentioning it.

Thank Again!
Dan M.
How does the pipe fit in a 66? Even though I can't find the pipe itself, I can order it with the catalytic converter and possibly sell the converter on craigslist. Did you have to modify it at all? Thanks.
 
Reply
Old Feb 18, 2017 | 09:45 AM
  #7  
red66rider's Avatar
red66rider
Senior User
Joined: Jun 2015
Posts: 351
Likes: 0
From: Jax
Originally Posted by Mercmeister
Hi -

I am in the process of installing a 300 cid straight six engine in my 1966 Ford F100. I am using an Offenhauser 4-bbl intake manifold with newer factory Ford cast iron dual exhaust manifolds that connect to a Walker WLK-45166 wye exhaust pipe. My question is, do I need some sort of exhaust pipe donut gaskets between the output side of the exhaust manifolds and the Walker pipe?

Thank You!
Dan M. (aka mercmeister)


any pics of this setup?
 
Reply
Old Feb 18, 2017 | 01:46 PM
  #8  
jack orchard's Avatar
jack orchard
Tuned
Joined: Sep 2012
Posts: 367
Likes: 2
From: summerfield florida
donuts not necessary. they are flange fit. no pics.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Feb 18, 2017 | 01:59 PM
  #9  
NumberDummy's Avatar
NumberDummy
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 785
From: Simi Valley, CA
Club FTE Gold Member
1965/74 240/300 & 1975/83 300: Donut gasket as original:

C6AZ-9450-D = 2.50" O.D. x 2.03" I.D. x 5/8" thick.
 
Attached Images  
Reply
Old Feb 19, 2017 | 07:37 AM
  #10  
FuzzFace2's Avatar
FuzzFace2
FTE Legend
10 Year Member
Photogenic
Community Builder
Liked
Joined: Nov 2015
Posts: 30,915
Likes: 4,123
From: Angier, NC
Club FTE Gold Member
Originally Posted by facepalm
How does the pipe fit in a 66? Even though I can't find the pipe itself, I can order it with the catalytic converter and possibly sell the converter on craigslist. Did you have to modify it at all? Thanks.
Not a 66 but on my 81 F100 flare side.
I did a lot of looking and could not find just the Y pipe, only Y pipe & cat. IIRC got them thru Rock auto as they were the cheapest I could find.
Where the 2 pipes joined was ok on mine and did not need to open it up.
Link to my EFI exh manifold project with pictures.
https://www.ford-trucks.com/forums/1...questions.html

Originally Posted by NumberDummy
1965/74 240/300 & 1975/83 300: Donut gasket as original:

C6AZ-9450-D = 2.50" O.D. x 2.03" I.D. x 5/8" thick.
ND thanks for the information but I think they were asking about the duel EFI exh manifolds if they used donuts between manifolds & pipe.
No they don't as the sealing flange is built into the manifolds as you can see in my pictures.
Dave ----
 
Reply
Old Jul 7, 2018 | 03:39 PM
  #11  
old28's Avatar
old28
Fleet Mechanic
Joined: May 2017
Posts: 1,295
Likes: 29
From: Southern CA
Has anyone on this thread ever used a "Remflex 3005" one pc gasket on a 240 or 300 with EFI exhaust manifolds and an Offy DP or C aluminum intake?

Some on the truck site seem to like the gasket.
 
Reply
Old Jul 9, 2018 | 02:20 PM
  #12  
fordman75's Avatar
fordman75
Lead Driver
25 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2000
Posts: 6,293
Likes: 47
From: South central, Minnesota
You won't find a better gasket for sealing and not burning thru/leaking.

You'll want the 3005 if you plan to run some kind of water heat plate on the bottom of the intake. If you don't then go with the part # 3080 ( for EFI engines ) .
 
Reply
Old Jul 9, 2018 | 08:17 PM
  #13  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
On my inline 300, I used a pair of '94 ('87-'96) 4.9L EFI exhaust manifolds and got a section of the pipes coming off the exhaust manifolds, back to a few inches past where the O2 sensor screwed in. The remainder of the exhaust was run from there with two separate mufflers and separate exhaust exiting out in front of each rear wheel. --I don't have any gaskets between the exhaust manifolds and the head.





The exhaust pipes where run from where these pipes left off.





 
Reply
Old Jul 9, 2018 | 08:49 PM
  #14  
fordman75's Avatar
fordman75
Lead Driver
25 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2000
Posts: 6,293
Likes: 47
From: South central, Minnesota
That's a good looking engine and truck!
 
Reply
Old Jul 20, 2018 | 10:18 AM
  #15  
worldchampgramp2's Avatar
worldchampgramp2
Cross-Country
Joined: Jun 2018
Posts: 59
Likes: 3
Club FTE Gold Member
Love these “best practices” threads, especially when it comes to one of our critical program content issues GASKETING. Your personal experience, openly shared on this subject, right here on this Forum and in this thread is appreciated by our team and very important to our quest for excellence/user friendly outcomes.A little History on the origin of the well-known #260 Mr. Gasket is in order. The 260 1-piece fiber composite gasket, for the 240/300 3.9 & 4.9L engines began with its public release in 1972. Way back then, my key contact at Mr Gasket, cultivated while employed by Fomoco in their Motorsports efforts, was Rich Smith. He and other aftermarket manufacturers’ key personnel routinely spoke with yours truly [Bruce Sizemore aka on our Forum as Gramps/ worldchampgramp] to “fetch” and send them genuine Ford factory production blue prints. Whether it was Crane Cams, Edelbrock, Mr. Gasket or others they all found or were directed to “Gramps” the problem solver. ALL of this took place before I was able to campaign my first notable ¼ mile ride the infamous Preparation H Maverick as none of personally could own or even drive a competitive off-road vehicle. This was a NO NO in Ford Motorsports employment and a violation meant your out-of-here.Reason for this background is the 100% accurate statement that if it were NOT for my association with Rich Smith there probably would not be a #260 gasket ever. Likewise, there was a little known one piece “Sizemore” Mr Gasket Boss 351C gasket, specifically developed for my second crowd pleasing Ford I/Gas Pinto “terror among the NHRA ranks” from mid to late 1970’s. . Both of these notable rides are summarized in a history pic format even with a YouTube Video right here https://www.ford-trucks.com/forums/1547453-entry-level-street-strip-head.html for your viewing pleasure then scroll to post #47 and #50. Our 1st product offering Street/Strip prototype is nearing completion and will ONLY BE PRODUCED with intake and exhaust port openings MATCHING readily available Ford OEM and aftermarket gaskets. A summary of what all of you have clearly articulated in this gasket/no gasket thread will be reviewed by ALL of our team members. For it is this type of hands-on direct involvement expertise shared by all of you we value and making our product content decisions. Please rest assured that when we release the next kick butt Max Flow u-head WE will offer to all a proprietary one or two piece (TBD) absolutely bullet proof reasonably priced Sizemore Performance alternative. Hey might as well place my name on another gasket product, 45 years is too long an interval…don’t you think?? Now back to my cold breakfast. Bruce
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kabcpapc
1997 - 2003 F150
3
May 18, 2019 10:34 AM
nix4x4
1987 - 1996 F150 & Larger F-Series Trucks
6
Aug 20, 2013 08:40 PM




All times are GMT -5. The time now is 04:07 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE