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1983 - 2012 Ranger & B-Series All Ford Ranger and Mazda B-Series models

AC Compressor Spraying Air and Green Fluid!!!

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Old Feb 11, 2014 | 11:43 PM
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AC Compressor Spraying Air and Green Fluid!!!

I am in the process of removing the lower intake on my 99 Ranger 4.0. I was unscrewing the AC Compressor to get it out of the way and also started to unscrew a bolt on the backside of the compressor because it wasn't moving well due to the metal tube on the backside. I think this is the tube to the condenser? Anyways it started spraying air and green fluid everywhere. I got it to stop for now but if I tighten or loosen the bolt it seems to spray. Also it looks like a green o ring or gasket of sort is showing now which I don't remember. What is it and what should I do? Thanks in advance

https://www.ford-trucks.com/forums/m...-2-149317.html

this link is a picture of it
 
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Old Feb 12, 2014 | 07:47 AM
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critterf1
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Freon with dye.
 
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Old Feb 12, 2014 | 08:21 AM
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Originally Posted by critterf1
Freon with dye.
Ok, first, is Freon bad to breath in or ingest? I unfortunately did both yesterday by accident.

Second, where do I go from here? I have a bolt on the back of my AC Compressor that seems to spray air and Freon everywhere whether I tighten or loosen it. It also seems that some green O ring/gasket has expanded between my compressor and this part on the back of the compressor (I think it's a sensor), I think this expansion is why I'm getting spray whether I tighten or loosen. Is there a way to discharge or bleed the system? Should I just go for it and tighten that bolt all the way and hope it stops spraying?
 
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Old Feb 12, 2014 | 09:21 AM
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Ok, first, is Freon bad to breath in or ingest? I unfortunately did both yesterday by accident.
As far as breathing it, as long as you haven't been doing it over the course of many years, you should be fine.
Ingesting it? How did that happen? Did some spray into your mouth? Unless you drank a whole bunch I think you'll be OK.

Second, where do I go from here? I have a bolt on the back of my AC Compressor that seems to spray air and Freon everywhere whether I tighten or loosen it. It also seems that some green O ring/gasket has expanded between my compressor and this part on the back of the compressor
It's a little hard for me to see in the pic, but I think you are talking about what Ford calls the "AC manifold retaining bolt". The torque setting for that bolt is 13-17lb/ft (17-23Nm). If it's leaking after you tighten it to specs then you probably are correct about the O-ring being shot.
 
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Old Feb 12, 2014 | 09:36 AM
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Originally Posted by Rockledge
As far as breathing it, as long as you haven't been doing it over the course of many years, you should be fine.
Ingesting it? How did that happen? Did some spray into your mouth? Unless you drank a whole bunch I think you'll be OK.
Ya I guess I had my mouth open when it started spraying. Not a great taste in case you were wondering.

Originally Posted by Rockledge
It's a little hard for me to see in the pic, but I think you are talking about what Ford calls the "AC manifold retaining bolt". The torque setting for that bolt is 13-17lb/ft (17-23Nm). If it's leaking after you tighten it to specs then you probably are correct about the O-ring being shot.
Yes that is the bolt I am talking about. Ok I will try and tighten it to spec. I think the issue is the air pressure is forcing the O-ring to be expanded radially so I'm not sure I will be able to get it to seat right until there is not pressure left in the system. I'm afraid it will pinch that O-ring if I tighten it as it is now.

By the way I am doing intake gaskets, valve cover gaskets, and fuel rail gasket and your write up is so helpful. Thanks for that. I am just trying to move the A/C compressor out of the way a little and unscrewed the wrong bolt thinking it was just a sensor for some reason. Lesson learned.
 
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Old Feb 12, 2014 | 12:39 PM
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It actually is a coolant called 134A which replaced Freon in A/C systems starting in 1994 Rangers. You will probably have to take the vehicle to an A/C shop to have it evacuated, leak checked and refilled. So if you loose the charge remaining in the system, no sweat. You probably need a new O-ring to get a good seal.
 
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Old Feb 12, 2014 | 12:58 PM
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Originally Posted by ranger pat
It actually is a coolant called 134A which replaced Freon in A/C systems starting in 1994 Rangers. You will probably have to take the vehicle to an A/C shop to have it evacuated, leak checked and refilled. So if you loose the charge remaining in the system, no sweat. You probably need a new O-ring to get a good seal.
Thanks for the info on 134a. The problem is I don't want to drive it with that AC manifold retaining bolt loose. Can I just open the high pressure valve and evacuate the rest of it? There cant be too much left a pretty good amount leaked out yesterday. I don't want it spraying all over when I'm driving and tightening it down isn't looking like it's going to work while there is so much pressure in the system.

Anyone know what that O-ring is called?
 
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Old Feb 12, 2014 | 01:48 PM
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Anyone know what that O-ring is called?
Unfortunately, the Ford Manual I have doesn't show the O-ring itself or give a part #. It only says to "Lubricate the O-ring seals with Motorcraft YN-12c refrigerant oil, or equivalent" when putting things back together after a repair.

Regardless of the name, you can probably find some sort of AC seal/O-ring kit from a local parts store, or someplace like rockauto.com, that will contain the seal that you need.

By the way I am doing intake gaskets, valve cover gaskets, and fuel rail gasket and your write up is so helpful.
I'm always glad to hear when it's helping someone out.
 
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