Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Avg. Cost to do Manifold Studs

Thread Tools
 
Search this Thread
 
Old Aug 9, 2011 | 01:17 PM
  #1  
Loopy's Avatar
Loopy
Thread Starter
|
Freshman User
Joined: Dec 2009
Posts: 45
Likes: 0
From: Girard PA
Avg. Cost to do Manifold Studs

I know this has been touched on here more than a few times, but has anyone recently had there studs replaced. The dealer quoted me about 1000 bucks or so to replace them. If the manifold is shot would it be a better upgrade to headers? I know there are 4 studs busted so far. Any help guys would be great. Thanks.
 
Reply
Old Aug 9, 2011 | 01:30 PM
  #2  
raidscsi's Avatar
raidscsi
Senior User
Joined: Mar 2011
Posts: 240
Likes: 0
From: Medina Ohio
Would like to know this answer too. Notice that my studs are a little rusted when I changed the brakes.

Cylinders 4,3,2


Cylinder 2


Cylinders 2,1


Cylinders 5,4,3
 
Reply
Old Aug 9, 2011 | 02:27 PM
  #3  
03F350XLT's Avatar
03F350XLT
Senior User
Joined: Aug 2010
Posts: 192
Likes: 0
From: MA
Rusted! Those r broke off! Lol. I also have two broken studs on the right manifold and 1 on the left. Isn't leaking or ticking like crazy yet. All the ones that are still in tact look just like yours. A rusty ready to break mess. Lol. 1000$ is right on. Most shops won't even quote it b/c they don't know how many will break off inside the head during the job. I know some swear by headers and some say they don't notice a ton of performance diff. Every1 I talk to says to def do th y pipe as that is the root of the issue. Personally. I'm Gunna put on dorman manifolds , new gasket , stainless bolts and a SPD ypipe. Not now but eventually.
 
Reply
Old Aug 9, 2011 | 02:37 PM
  #4  
raidscsi's Avatar
raidscsi
Senior User
Joined: Mar 2011
Posts: 240
Likes: 0
From: Medina Ohio
So if and when these finally fall off its going to be one crappy day getting those studs out, or $1000+ to get someone else to suffer.
 
Reply
Old Aug 9, 2011 | 02:51 PM
  #5  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
A grand from the dealer is not surprising. My dad got his done a few years ago for $400 from a local shop. I went with headers on mine before I had any issues. I still got my manifolds, they are like new yet. Your better off going with a set of long tube headers with the included y-pipe. Get rid of the entire cluster*%&#.

Would like to know this answer too. Notice that my studs are a little rusted when I changed the brakes.
Looks like you have leaks also.(Not good) You should be able to grab ahold of the broken studs with a vise grips or weld on a nut and turn them out once the manifold is off. The real PITA part is when they break off flush with the head.
 
Reply
Old Aug 9, 2011 | 03:09 PM
  #6  
raidscsi's Avatar
raidscsi
Senior User
Joined: Mar 2011
Posts: 240
Likes: 0
From: Medina Ohio
What is the option if you break it off flush? Drill and tap? How do you drill a steel stud from a aluminum head?

I think maybe the previous owner tried to take these nuts off and snapped the studs and then gave up before they broke any more.

Other than taking the fender plastic and wheels off can the manifold be replaced without too much extra labor?
 
Reply
Old Aug 9, 2011 | 06:03 PM
  #7  
03F350XLT's Avatar
03F350XLT
Senior User
Joined: Aug 2010
Posts: 192
Likes: 0
From: MA
That's how they look when the break naturally. I've heard of people getting them out with left hand drill bits. But even if u did that and just replaced those the gasket is shot and the others are on there way to breaking also. Once u drop the manifold vice grips and heat will do the jon. Any that break flush will have to be built up by welding and then removed. No short cuts on this 1 really. It's a PITA job.
 
Reply
Old Aug 9, 2011 | 06:04 PM
  #8  
03F350XLT's Avatar
03F350XLT
Senior User
Joined: Aug 2010
Posts: 192
Likes: 0
From: MA
This is a real good write up.
http://www.frontiernet.net/~jmray/F250ExhMani.htm
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 9, 2011 | 06:25 PM
  #9  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
Originally Posted by raidscsi
What is the option if you break it off flush? Drill and tap? How do you drill a steel stud from a aluminum head?

I think maybe the previous owner tried to take these nuts off and snapped the studs and then gave up before they broke any more.

Other than taking the fender plastic and wheels off can the manifold be replaced without too much extra labor?
Center punch stud, drill with left hand drill and extract with EZ out. Or you can plug weld a nut onto the broken stud end. Or you can drill the stud out completely, drill and tap hole oversize for a helicoil. Going the helicoil method can be a problem if you go to deep and hit the water jacket or other passage. Best bet is to back the stud out.

Its not uncommon for the studs to shear off and the nut fall off. The manifolds that I pulled off of my V10 are stainless and are quite long, thus they expand and contract quite a bit from heats cycles. The studs on my truck were stainless, same with my dds, they just sheared off. Extra labor depends on how much the studs fight to come out. Some mechanics do not wan to remove the fenderwell liners even though its much easier to work with them removed.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
montanafordman
1997 - 2003 F150
16
Oct 3, 2016 11:56 AM
Jklnhyd
1973 - 1979 F-100 & Larger F-Series Trucks
3
May 10, 2014 08:49 PM
ShootinOK
2004 - 2008 F150
2
Dec 14, 2011 02:54 PM
USArmyTaterness
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
Aug 20, 2009 09:21 AM
ATC Crazy
1997 - 2003 F150
6
Jun 8, 2008 10:31 PM




All times are GMT -5. The time now is 09:54 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE