Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

UH OH!

Thread Tools
 
Search this Thread
 
Old Sep 30, 2010 | 09:54 AM
  #16  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,111
Likes: 1,546
From: western SD
It looks like the rear main is leaking, I would use the felpro one. When my sons did this conversion they installed a new rear main. This was on his stroke, but I would think this would apply to your IDI. He disassembled the dual mass and used the very center ring , as see in your first picture, to press the new seal in using the bolts that hold the flywheel on. It worked perfectly, so that ring now resides in my toolbox for future use.
The pic of the transfer case, where the oil is leaking, that is just a soft plug if I remember right.
What tranny? Again IIR the front input shaft seal on a T19 is held on by the cap that holds the input shaft bearing in. That is held on with 4-6 bolts, so it is easy to replace. It has been a quite a wile since I have worked on one so I could be mistaken. Seem I am suffering from CRS lately!
 
Reply
Old Sep 30, 2010 | 10:26 AM
  #17  
wreckinball's Avatar
wreckinball
Postmaster
Joined: Apr 2009
Posts: 4,086
Likes: 1
From: Malahat/Cowichan Valley
that is where the electric shift is installed, or supposed to be, yours is manual shift so i dont know how that would be leaking. some sillycone would stop that up but clean it out well and see just what happened. on mine it is cast in not a seal.
 
Reply
Old Sep 30, 2010 | 11:52 AM
  #18  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
My transmission is not a T18 or T19 I believe it is the ZF5. I does not have any bolts in the front of the transmission. I have an input shaft straight out. No type of bolts to remove. Thank you for your reply.

Wrekinball, thank you for clarifying that. I appreciate it.

John
 
Reply
Old Sep 30, 2010 | 12:30 PM
  #19  
Festus Hagen's Avatar
Festus Hagen
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Club FTE Gold Member
You are replacing a DMF, Indicates a ZF-5
You signature line says 5spd, Indicates a ZF-5

Looks like a ZF-5, Shifts like a ZF-5, must be a ZF-5 ...

-Enjoy
fh : )_~
 
Reply
Old Sep 30, 2010 | 12:41 PM
  #20  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
Thank you Festus, I was replying to farmerts reply. I don't know how to replace the input shaft seal. I am thinking it might be smart to replace it. I am just wondering how to do it.
 
Reply
Old Sep 30, 2010 | 03:45 PM
  #21  
tecgod13's Avatar
tecgod13
Logistics Pro
15 Year Member
Joined: Sep 2007
Posts: 3,737
Likes: 179
From: Western Mass
Originally Posted by ADTMan
Thank you Festus, I was replying to farmerts reply. I don't know how to replace the input shaft seal. I am thinking it might be smart to replace it. I am just wondering how to do it.
I'm pretty sure the input shaft seal requires dissembling the tranny on a ZF5. If I didn't feel so lazy right now, I'd run out the garage to check the service manual, but I feel like it said you need to remove the quill to get at the seal, and that pretty much means crack the case and pull it apart. Which isn't that much fun.
 
Reply
Old Sep 30, 2010 | 09:32 PM
  #22  
fonefiddy's Avatar
fonefiddy
Cargo Master
20 Year Member
Joined: Nov 2003
Posts: 2,585
Likes: 1
From: Duluth, Mn.
Let Me ask, What does Your valley pan look like?

The Valley Pan Drain jsut slobbers down the back of the block. If You VP looks like the back of the block....

There's a handy Rotunda tool to press the rear main seal in.
 
Reply
Old Oct 1, 2010 | 01:45 AM
  #23  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
The valley pan is clean fonefiddy. Rotunda tool eh? Hmm. I am going to google that. LOL

tecgod, I think I am going to pass on tearing my tranny apart. I would pay someone first. I would sure screw things up quick. I might try to rebuild it with the instructions for rebuilding a blender! LOL

Guys, I really do appreciate all the help.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 1, 2010 | 04:53 AM
  #24  
fonefiddy's Avatar
fonefiddy
Cargo Master
20 Year Member
Joined: Nov 2003
Posts: 2,585
Likes: 1
From: Duluth, Mn.
You can see it here.

http://cgi.ebay.com/ebaymotors/Ford-...item1e5e31cb3a
 
Reply
Old Oct 16, 2010 | 12:57 PM
  #25  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
Hey folks, I am been fighting with the GP under the turbo. I have removed the GP controller and the return fuel line. I have been doing this for an hour. I am sick of it. I would like some suggestions or tips. Maybe someone could tell me how to remove the turbo. I am about ready to load the .50 cal and remove it that way! LOL

Any help or suggestions would be greatly appreciated. This is the 93 F250 Factory turbo.

Thanks,

John
 
Reply
Old Oct 16, 2010 | 03:55 PM
  #26  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,382
Likes: 845
From: Mi'kma'ki
ahh them turbo's just get in the way so you can't work on things.
rip that thing right off,along with all its parts and send it to me.
then you'll have complete access.
 
Reply
Old Oct 16, 2010 | 07:06 PM
  #27  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
LOL 250 dont tempt me to have u come after the whole truck! LOL I finally got them after 3 hours of fighting. I had 5 that were trash. Coincidentally that is all the ZD9's they had in stock too...LOL Lucky huh. Anyway, those are in now. I just got through replacing the rear main seal and now I am ready to install the flywheel and clutch. Before I get too involved in that I am wondering what the torques specs are. I am sure somebody has a clue in here.....LOL I am hoping to have the tranny in tonight before I go to bed, that would be AWESOME!

Thanks guys,

John
 
Reply
Old Oct 16, 2010 | 08:43 PM
  #28  
93Fodge's Avatar
93Fodge
Senior User
Joined: Sep 2010
Posts: 170
Likes: 0
From: Texas
Originally Posted by ADTMan
Before I get too involved in that I am wondering what the torques specs are. I am sure somebody has a clue in here.....
Torque specs for the flywheel & pressure plate? 1/2" drive impact set on "2" (or DANG tight) for the flywheel. 3/8" impact set on "1" (or tight +2) for the pressure plate
 
Reply
Old Oct 16, 2010 | 09:59 PM
  #29  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
Thank you Fodge.... I just crawled under there, i double checked the rear main seal and I'll be a SOB if that GD SOB isnt pinched!!!!!!!! This truck may have a sign on it that says, "FREE TO GOOD HOME!" on it....LOL I don't know whether to laugh or cry at this point...LOL
 
Reply
Old Oct 21, 2010 | 06:33 PM
  #30  
ADTMan's Avatar
ADTMan
Thread Starter
|
Elder User
Joined: Sep 2006
Posts: 837
Likes: 0
From: Tulsa, OK
Ok, good news is I got the new seal in flawlessly! YAY I put the flywheel up there and start tightening the bolts. I made a "star" pattern and just snugged them up really good. Then I got the torque wrench and set it to 79 ft lbs. I found that setting from a google search. Well I changed it to 70 when it was feeling too tight, I was afraid of breaking them. Only 3 clicked, it just didn't feel right. Well I broke one....dayum. Now what? Geez, help me guys....help me I am so drowning here...... I am using the new bolts that came with the clutch kit.

John
 
Reply



All times are GMT -5. The time now is 12:41 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE