E350 Motor Charging Problems
What started the situation where you ended up replacing the entire charging system???
Is the fuseable link on the output side of the alternator intact?
Are you sure that your engine's battery is fully charged?
Take it out and have it load tested.
If it checks out then you need to insure that the ground cable is in good condition and firmly attached.
Because, it sounds as if that battery is not in the circuit at all...
If the battery is dead be sure to charge it first, before trying to let just the alternator charge it. Putting that much load on can damage the new components of your charging system.
Without some current to excite the alternator it will not put out the +/- 14V it was designed to.
Something is definitely wrong because once started the alternator should be able to keep the engine running and you should never need to be crossing wires from the regulator to get output.
16V is way too high and if it doesn't burn up the new alternator it will quickly boil or warp the plates in the battery. (if it hasn't already)
The whole point of the isolator is to allow the alternator to charge the coach battery (ies) while the engine is running but not allow engine battery to be drawn down by the coaches demand for power with the engine off.
You are getting home by overriding the isolator and backfeeding the coach batteries into the ignition system. (total loss)
So, if this is what you are asking, then yes the alternator output does ultimately feed through the isolator.
Motorhome chassis are somewhat unique and I'm no expert.
Some on this forum are, and may have a better answer for you.
The fuseable is up by the starter seliond and is in good shape. I started replacing the charging sysytem because. When I left home the charging work according to the gauge and I could remove the positve cable. About a hour later the motor went dead and I had no power. I put in a battery out of a crawler I was hauling which got me to a part store. Thats when I started replacing the charging system. I am home now and replacing the negitive cable and see what that does. I just stumbled on to running on the coach batteries but that what got me home. I have already charged the battery. Lets hope it helps. Thanks in advance
I think there's a short or some other load on the battery. I have driven much longer than that with no belt, but I wasn't driving with lights or blower on.
This is a very basic diagram of the 1G charging system.





