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Ok, I seached and read dozens of posts about cold starts but none matched my situation.
Here it is: 2005 PSD FX4 CC Lariat Auto (Build date Nov 04) 43,000 miles (No mods)
When the outside temp dips below about 40 Deg or lower, when I start the truck it misses, runs very rough and makes a gawd awful banging sounds. No smoke. This continues but the symptoms decrease as the engine starts to warm up. This lasts for about 4 minutes and by then the engine is running smooth. After full warm up it runs great and continues to run fine for the rest of the day.
All other times when the outside temps are higher, it starts and runs fine. I live in So Cal so I only notice this problem when I travel to places with colder climates.
It should be noted that when it has this problem, it still starts right up without hesitiation but it just runs VERY rough for the first few minutes and makes very loud hammering sounds.
glowplugs are there to preheat the cyclinder. failed glowplugs will cause fuel knocking ( your banging sound) check ficm voltage lots of threads... the search function is your friend.
the other issue is sticiton of the injector spool valves.
Does it appear that posts 4 and 7 are being ignored?? Start with the basics and then theorize the more complicated possibilities. Not criticizing but keep it simple or if you have done them, then reply with your results. I feel like I'm talking to my wife sometimes.
Sorry 69cj, I was not trying to ingore you. I researched the FICM and will troubleshoot that issue first.
As far as the oil viscosity thing, I'm using Rotella 15w-40 now but I'm having a hard time trying to figure out how this could cause this particular problem. Maybe something to do with the injectors (oil pressure operated)?
There is a small spool valve in the top of the injector that controls the flow of high oil pressure fed to the intensifier piston in the fuel injector. That spool valve only moves .017", back and forth, on and off every time the injector fires. Many factors play in to how well that valve works such as, oil temp, oil quality, normal wear, ambient temp, and many others. As this valve ages it polishes itself inside the bore of the spool valve and as the spool valve slams back and forth it can set up the condition like a suction cup, hanging the valve to one side or the other. This uncommanded uncontrollable condition is called stiction. Mostly its a rough run cold condition but in severe cases it can be a no start or pretty harsh misfire condition. Oil that stays inside the valve on a hot engine shutdown and is allowed to cool slowly in the injector can aggravate the condition on restart.
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