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Front Suspension Conversion ?

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Old Aug 26, 2010 | 05:02 PM
  #16  
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Nothing to add other then I would love to see this done.
 
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Old Aug 26, 2010 | 05:08 PM
  #17  
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Originally Posted by Monster-4
Nothing to add other then I would love to see this done.
You and me both. But as soon as I get the word that this thing as actually being totaled this project is underway.
 
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Old Aug 26, 2010 | 07:54 PM
  #18  
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Didn't they go to a fully boxed frame in 05 or did I dream that???
 
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Old Aug 26, 2010 | 07:59 PM
  #19  
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Originally Posted by rwilimo
Didn't they go to a fully boxed frame in 05 or did I dream that???
I thought that was with the 150s...but I don't know.
 
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Old Aug 26, 2010 | 08:04 PM
  #20  
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the frames arn't boxed, and the rears 05 and up are wider you should use both the front and rear rears so they will be matched, the 05 and ups have a nicer choice of wheels anyway. i am sure that all the frames are the same with the exceptions of a few holes. good luck on the project.
 
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Old Aug 26, 2010 | 08:08 PM
  #21  
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But anyways, I think whether the front axle dimensions are the same or not, I will have to change them out because the mounts for the radius arms are actually made into the front axle. However, the question was answered a while ago as to whether or not it could be done when rudedogii said that Fabtech made a leaf to coil conversion kit. That means they can be changed. But now I have another question....can the dash be completely changed out? Speedometer, switches, radio....everything between the powerpoint and the light switch? If so, that would be pretty sweet cause then my truck would be just like an 05-07 outside AND in.
 
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Old Aug 26, 2010 | 08:45 PM
  #22  
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Skyjacker also makes a leaf to coil conversion, but its a 6" lift so if you wanted stock height then......
 
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Old Aug 26, 2010 | 09:23 PM
  #23  
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Originally Posted by AndeyHall
But anyways, I think whether the front axle dimensions are the same or not, I will have to change them out because the mounts for the radius arms are actually made into the front axle. However, the question was answered a while ago as to whether or not it could be done when rudedogii said that Fabtech made a leaf to coil conversion kit. That means they can be changed. But now I have another question....can the dash be completely changed out? Speedometer, switches, radio....everything between the powerpoint and the light switch? If so, that would be pretty sweet cause then my truck would be just like an 05-07 outside AND in.
Well, you'd get the whole dang truck so it's worth a shot, anyways!
 
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Old Aug 26, 2010 | 09:42 PM
  #24  
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Originally Posted by JonathanN
Well, you'd get the whole dang truck so it's worth a shot, anyways!
Yeah, I'm at least gonna try it, but I didn't know since the 05-07's are a little bit more computer ran than the 03-04's. But compared to swapping out the suspension, checking the dash out should be super simple to at least take it apart and determine whether it could be done or not.

But I thought of another question about the suspension stuff. Everything is on there with huge rivets...is there any reason why bolts couldn't be used? I mean is there a reason why ford didn't use bolts other than the fact that it was probably just a lot easier for them to use rivets on an assembly line?
 
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Old Aug 26, 2010 | 11:51 PM
  #25  
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Yes, bolts loosen; rivets rarely do. The riveting process expands the diameter of the rivet to fill the hole making shear strength extremely high.
If you use bolts, make sure you make the diameter dimensions tight, use the proper clamping length and radius ALL of the hole edges to reduce stress risers.
I'd use Mil-spec fastners including radius washers under the bolt heads is necessary. And only use them one torque (stretch) cycle.
 
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Old Aug 27, 2010 | 05:33 AM
  #26  
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Originally Posted by rickf92592
Yes, bolts loosen; rivets rarely do. The riveting process expands the diameter of the rivet to fill the hole making shear strength extremely high.
If you use bolts, make sure you make the diameter dimensions tight, use the proper clamping length and radius ALL of the hole edges to reduce stress risers.
I'd use Mil-spec fastners including radius washers under the bolt heads is necessary. And only use them one torque (stretch) cycle.
Can you explain that a little more? I understood everything until "use the proper clamping..." and everything after that.
 
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Old Aug 27, 2010 | 07:58 AM
  #27  
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Just remember, though... if you were to buy any of the coil-over conversion kits, your hangers and brackets would be bolted on. I would think as long as you use those grade 10-point-somethings with locking washers and nuts, you should be good to go! And, if it'd make you feel better, you could just retorque the bolts whenever you service the truck.
 
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Old Aug 27, 2010 | 10:05 AM
  #28  
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Originally Posted by JonathanN
Just remember, though... if you were to buy any of the coil-over conversion kits, your hangers and brackets would be bolted on. I would think as long as you use those grade 10-point-somethings with locking washers and nuts, you should be good to go! And, if it'd make you feel better, you could just retorque the bolts whenever you service the truck.
Is everything that close that a bolt would rub the springs as they compress?
 
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Old Aug 27, 2010 | 10:25 AM
  #29  
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The clamping area of a bolt is the un-threaded portion. A proper length bolt will have un-threaded length long enough to ENTIRELY go through the shear area to the point a washer may be required to allow the nut to completly tighten down without bottoming out.
For the race car we actually end up cutting off part of the threaded portion to get the lengths correct.

I'll try and find a article to post on this, but it is really important on suspension components.
 
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Old Aug 27, 2010 | 10:33 AM
  #30  
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rickf92592
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Originally Posted by JonathanN
Just remember, though... if you were to buy any of the coil-over conversion kits, your hangers and brackets would be bolted on. I would think as long as you use those grade 10-point-somethings with locking washers and nuts, you should be good to go! And, if it'd make you feel better, you could just retorque the bolts whenever you service the truck.
Oddly, retorqueing is not always a good idea, especially with high end fasteners.
The torque specifications are calculated to provide the optimum 'stretch' of the fastener which gives the fastener a sort of spring loading, holding the parts together. High end fasteners are only designed to be 'stretched' a finite number of times (sometimes once) and re-torqueing can actually make them weaker as they can be 'overstretched'.

Yes, I re-tighten as well but I've learned not to re-use critical fasteners in the higher grades. The lower grades will keep stretching till the cows come home making them better for highly maintenanced items.
 
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