Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

P0401 Code keeps coming back

Thread Tools
 
Search this Thread
 
Old Aug 18, 2010 | 10:32 PM
  #31  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

yup that CA emmsioions package is in the pcm.
changing emmisons from green state (ca) to 50 state or fedral is emmision's tampering.
it does not matter were you live, only were the truck was sold.
 
Reply
Old Aug 18, 2010 | 11:26 PM
  #32  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
Truck was sold new in Las Vegas, Nevada.
 
Reply
Old Aug 22, 2010 | 02:04 PM
  #33  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
I checked the CAC boots yesterday. I looked at them all around with a mirrow. Pulled the air cleaner to check the boot under it. Moved the wire rings around on the boots and looked in those areas for cracks. Everthing looked ok, no holes or cracks. I fondled them and didn't feel anything. The truck liked it, my hands just got dirty. Put the air cleaner back it and started the EX up. I fondled the 3 boots I could get to for leaks. no signs of any.

I am going the call the local dealer tomorrow about getting a reflash done. Anything special I should ask for, tell them, or know???
 
Reply
Old Aug 22, 2010 | 02:07 PM
  #34  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

no nothing there will be only one reflash available. we ndont get to pick and choose.
sorry I really cant offer more help on this one at this time. The ca emmisions is rough with the p0401, p0404 codes. if the reflash failes you will more then likly wind up having to smoke test the intake and exhaust systems.
 
Reply
Old Aug 22, 2010 | 04:44 PM
  #35  
gb'sfx4's Avatar
gb'sfx4
old enough to know better
Joined: Nov 2006
Posts: 1,418
Likes: 0
From: republic of kalifornia
I've got a reocurring p0401 code that didn't start till I got the latest flash - just a coincidence ? - but I can not find any leaks & my ficm voltage is good also
 
Reply
Old Sep 3, 2010 | 04:23 PM
  #36  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
I got the Excursion in to the dealership on Tuesday and had the latest flash done. So far no CEL. Will keep you all posted.
Thanks
 
Reply
Old Sep 5, 2010 | 01:01 PM
  #37  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
I fricking spoke too soon. CEL came back on yesterday (sat). Open for suggestons on what to do next?????
 
Reply
Old Sep 5, 2010 | 01:44 PM
  #38  
pnj442's Avatar
pnj442
Senior User
Joined: Jul 2010
Posts: 114
Likes: 0
I also have a CA emissions vehicle. After I got the egr delete done, the PCM would constantly throw the p0401 and the P0404 codes. although this is to be expected with no egr, I got an SCT X3 tuner with three custom tunes all of which would block the PCM from turning on the CEL. Yes, it still throws the P0401 code but there is no CEL. Now this is just a suggestion. If the truck has no driveability issues then maybe a tuner would help.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Sep 5, 2010 | 03:12 PM
  #39  
03pwrstrk's Avatar
03pwrstrk
Freshman User
Joined: Nov 2009
Posts: 41
Likes: 0
From: bend,or
I was about to start a thread when I saw this one,my truck is an 03 ,ca emission,stock engine except 4" exhaust.When I tow my boat,6k#,or my trailer,8k# I will usually get a cel come up,p0401,there are no performance issues ,just the light.I was told by dealer the 4" exhaust on the ca truck triggers the cel .I clear the code with an AE or just drive it and light goes out within a week.I just went on a trip to fish and got a cel come on,this time I got p0401 EGR insufficient flow, and p006a unsupported code,and p132b turbo boost control A performance.Again truck ran good no towing performance issues.Nuisance or not ? Sorry to hijack,saving forum space,
Oh forgot to mention I dont have an o-ring in my ccv elbow either ,no wonder I get little oil leak there,will be looking into that asap
 

Last edited by 03pwrstrk; Sep 5, 2010 at 03:17 PM. Reason: added info
Reply
Old Sep 8, 2010 | 04:16 PM
  #40  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
Help Cheezit, P0401 is back on. What is a smoke test and how do I do it.
 
Reply
Old Sep 8, 2010 | 06:33 PM
  #41  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

there may be away for you to do it but I have no idea how that would be done. we have a smoke machine for evap testing that we use.
 
Reply
Old Sep 8, 2010 | 08:08 PM
  #42  
drdrzr's Avatar
drdrzr
Thread Starter
|
Freshman User
Joined: May 2010
Posts: 32
Likes: 0
From: Mullica Hill, NJ
Making smoke is not a problem. I am guessing the smoke goes in to the intake? and I am looking for leaks at the gaskets?
The Excursion has had 2 new intakes and the gaskets replace at least once more. Are the early engines more prone to this problem? Could the "0" shaped intake warp and not seal after time. Do the "U" shaped intakes have as much problem with leaking?
The P0401 code is for emissions, is it something I need to worry about?
 
Reply
Old Sep 8, 2010 | 08:10 PM
  #43  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

no need on worring about the p0401 code. all it means is not enugh egr flow detected.
you can fill the intake via the map port.
 
Reply
Old May 26, 2013 | 11:54 AM
  #44  
armysoopertrooper's Avatar
armysoopertrooper
Freshman User
Joined: Feb 2007
Posts: 31
Likes: 0
From: Colorado Springs
does anyone have a link to a pictur or diagram showing th location of said green o ring?

I keep getting th P0401 also. two replaced EGR valves, they looked fine, i still have them.
 
Reply
Old May 26, 2013 | 12:13 PM
  #45  
daddykitty's Avatar
daddykitty
Elder User
Joined: Jul 2012
Posts: 834
Likes: 0
From: tonopah, az
If you have a recurring PO401 code you might a stealth egr delete in and not know it unless you take the clamp off the up pipe to the egr cooler and see if it is welded shut. If so, the only way to get rid of it is with a tuner or a upgraded egr cooler. Ask me how I know
 
Reply



All times are GMT -5. The time now is 10:46 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE