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Explorer 4WD problem

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Old Feb 13, 2003 | 11:55 AM
  #1  
danbo's Avatar
danbo
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Explorer 4WD problem

Have a '93 Explorer w/4WD, except I haven't used the 4WD for awhile and now it doesn't work. The light on the dash button doesn't come on when pressed, but I think that switch is working because when I push it you can hear a clicking sound coming from some kind of relay located in the rear quarter panel next to the rear window washer reservoir. Any idea what that relay switch does, and what my larger problem might be? Thanks.
 
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Old Feb 13, 2003 | 12:02 PM
  #2  
Squiggy's Avatar
Squiggy
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From: Grande Prairie, AB
Explorer 4WD problem

Its probably your shift motor seizing up... Get the wires checked out. and Maybe the motor too could be shot!
 
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Old Feb 13, 2003 | 01:47 PM
  #3  
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Opera House Works
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From: Cincinnati
Explorer 4WD problem

I work them on a bench and sometimes even after cleaning they draw 5A with no load. Transmission fluid works good on the bearings and that will drop the current down to less than 3/4 amp. Never get a used one, they will be just as bad.
 
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Old Feb 27, 2003 | 06:59 PM
  #4  
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Explorer 4WD problem

I have a 91 and the low4WD haddent been used in awhile when I tried to lock it in I heard the same clicking and then the lights on the dash went out, at first I thought that it may be some relay switch too but it turns out that the button it self infact burned out and I had to replace it. When I did the high 4WDworked but then I tried low 4wd again and then the same clicking sound and then boom nothing. It turns out that the linkage for the automatic motor were guncked up and it was shorting out the motor and in turn burning out theswitch. I suggest changing the automatic motor on the transfer case and the try to lock it in if the lights dont come on then buy a new switch and that should solve your problem.
 
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Old Feb 27, 2003 | 10:00 PM
  #5  
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Explorer 4WD problem

http://www.glue.umd.edu/~singletn/web/pages/tcase.html

your welcome
 
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Old Feb 28, 2003 | 08:17 PM
  #6  
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Explorer 4WD problem

Thanks, but when this happened to me the first time I replased the whole button assembly and the 4wd worked again but when I tried the low 4wd it made the same clicking sound and the lights on the buttons went out and now nothing works again? So does this mean I need a new motor and a new button assembly or just need to rebuild the motor or what? I am truly cunfused, sorry and thanks again!
 
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Old Feb 28, 2003 | 08:47 PM
  #7  
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Explorer 4WD problem

just either a new motor or try to rebuild it
 
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Old Mar 1, 2003 | 03:37 PM
  #8  
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Jclark
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Explorer 4WD problem

Thanks I will get on it on sunday. I will let you know the result.
 
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Old Mar 21, 2003 | 11:35 PM
  #9  
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Explorer 4WD problem

diesel dummy is on the right track.

I have a 93 xplorer and the same thing happened to me. I took the transfer case motor off and cleaned it. There is a lot of dust inside. It worked ok after that. This happened about 4 years ago. I used that same link that diesel dummy used to get instructions on how to fix it.

Now occasionally the switch won't work and I have found that if I take a hammer and tap the motor, it knocks the dust off and the 4wd will engage.
 
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