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I'm sure there are some members here that have tuned a few Holley carburetors.
I could use some help with mine!
I have a Holley 4160 (vacuum secondaries with non-external adjustable floats). My rig is a 86 F250 4x4 manual transmission with the 460 engine.
I had my truck running real nice I thought. I went in for an emissions test and failed big time. I was way over the limit on HC and CO during the idle test. I passed cruise testing just fine. I talked to a local mechanic and after looking at my results he thought there had to be something wrong with my carburetor to have such high emissions at idle. Something like a sunk float or other defect that would dump in an overly rich fuel/air mixture.
I disassembled the carburetor and did not find any defects that I could detect. I installed a renew kit and I'm ready to retest, but my guess is that I will fail again as I really have not changed anything. Two years ago this carburtor passed emissions with ease.
If anyone has an idea what could be wrong with this Holley, I'm all ears.
What I found works best for me is to tune/adjust/fiddle while it's hooked up to an exhaust gas
sniffer. Sometimes the slightest little micro-turn of an adjustment screw will affect the readings
in a big way, sometimes intentional vacuum leaks help.
It may be better on emissions if the power valve was leaky, and they are known to leak after they get old. Also turn the idle mixture screws in as far as you can and still have a half-way decent idle.
Is your carb factory, which would be a Motorcraft/Holley 4180, or has it be changed to
a Holley 4160 which is a different carb?
Great question, because if it is a 4180 my bet is a blown PV. That was a common thing with those because of no anti-backfire protection. Blown PV would cause a rich idle mixture.
I like to resolve my own issues with the help of this forum and friends, but I don't have any way of measuring the results of tuning the idle circuit. So now that the carb is rebuilt and I have set it up and it is running good (incidentally it was running good when it failed test also...:-( ), I'm thinking of turning to a shop with the sniffer to dial it in. The way I dial the idle circuit in is with a vacuum gauge. No other capabilities in my home shop.
PS: My Holley is an after market 4160 (same as 4150 double pumper except with vacuum secondaries) about 3 years old. Certainly should not be warn out with 3k miles or so.
Big Red went to an emission certified shop today and was dialed in on the sniffer. After that I took her over to the WA Emission Test Site. Passed well clear of the emission limits. Glad to have that behind me and my license up to date. Also, here in WA my truck will be exempt from now on due to age. Won't have to fuss with the testing anymore. Yes!
Glad you got it smogged & it passed. So it is a 650 CFM 4160. One less problem. If it is only 3 years old then it has power valve blow-out protection from the factory. Holley added it in 92 or 93.
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