Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

HPOP Removal ?

Thread Tools
 
Search this Thread
 
Old May 2, 2010 | 08:23 PM
  #1  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
Question HPOP Removal ?

Okay guys I have the fuel bowl off and I have the directions on removing the hpop from diesel orings .com but I'm not realy under standing what its saying I have the reservoir drained what do I need to do after I remove the oil out of the reservoir ?
 
Reply
Old May 2, 2010 | 08:49 PM
  #2  
mudmaker's Avatar
mudmaker
Posting Guru
Joined: Dec 2006
Posts: 2,498
Likes: 3
From: Windsor, Colorado
If you have the oil lines disconnected and IPR unplugged you need to take the cover off the front of the res. and remove the bolt from the gear. IIRC it is a 17mm. Then you can simply loosen the bolts on the front of the res. that attach the pump and it should come out.

I may be missing something, but that is how I recall to do it.
 
Reply
Old May 2, 2010 | 08:51 PM
  #3  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
Where exactly are you at? You've got the fuel bowl off and some oil drained out. Have you disconnected the hoses? Did you pull the IPR? Did you remove the top part of the HPOP reservoir? Did you pull the diamond plate cover off the front of the motor? Do you have any idea what I'm talking about?

Tell us how much you understand and we'll come up with directions or pictures that make sense to get you through this.
 
Reply
Old May 2, 2010 | 09:04 PM
  #4  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
All I have is the fuel bowl out

Now I take the two discharge lines off ?

What is the ipr ?
 
Reply
Old May 2, 2010 | 09:11 PM
  #5  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
I don't under stand what all parts you are talking about?

Pics would be good

Sorry guys I'm new to all this the only other truck I work on is my 79 F150 and its far from being complicated like this truck
 
Reply
Old May 2, 2010 | 09:22 PM
  #6  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
Go to Deiselsite.com, click on purchase HPOP online, go down to installation instructions, it will give you a pdf with a lot of information about how to remove and re-install yor HPOP.
 
Reply
Old May 2, 2010 | 09:25 PM
  #7  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
Okay the two discharge hoses on the driver side are off

what and were is the IPR ? Is it the brass plated looking thing coming off the back kind of on the bottom of the hpop kind of under the two discharge ports ?
 
Reply
Old May 2, 2010 | 09:33 PM
  #8  
mudmaker's Avatar
mudmaker
Posting Guru
Joined: Dec 2006
Posts: 2,498
Likes: 3
From: Windsor, Colorado
yep that is the ipr. You don't have to remove it, just unhook the wires.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old May 2, 2010 | 09:35 PM
  #9  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
Originally Posted by bc2sv
Go to Deiselsite.com, click on purchase HPOP online, go down to installation instructions, it will give you a pdf with a lot of information about how to remove and re-install yor HPOP.
Sorry I don't have a pc so I can't look at PDF's I'm on a black berry
 
Reply
Old May 2, 2010 | 09:39 PM
  #10  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
The front cover is that behind the heater hose in the front ?

Can you work around the heater hose and the sensor or do I need to remove them?
 
Reply
Old May 2, 2010 | 09:58 PM
  #11  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
Yes it is. The bolt behind it ts 17 mm and torques to 95 ft. lbs. when you replace it so it's a bitch to get off. There are 2 10mm bolts holding the HPOP to the oil resevoire. one you can see, the other is on the bottom, near the valley. You'll have to feel for it and use an extension to get it loose.
 
Reply
Old May 2, 2010 | 10:05 PM
  #12  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
I found it much easier to remove the sensor and hose to get the socket on the 17mm bolt that holds the gear in place. Plus my hands just wouldn't fit down there without taking lots of skin off my knuckles from the radiater fins.
 
Reply
Old May 2, 2010 | 10:05 PM
  #13  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
How do I get the top of the reservoir off the torx head bolts and the four or five long hex heads ?
I just don't won't to mess any thing up guys so I'm asking before doing
 
Reply
Old May 2, 2010 | 10:12 PM
  #14  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
Originally Posted by bc2sv
I found it much easier to remove the sensor and hose to get the socket on the 17mm bolt that holds the gear in place. Plus my hands just wouldn't fit down there without taking lots of skin off my knuckles from the radiater fins.
I hear ya man that's why I asked cause I got some paws

Am I going to run into other problems opening the cooling system on this truck?
 
Reply
Old May 2, 2010 | 10:13 PM
  #15  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
When I did mine ( about 4 times... long story) I didn't remove the resevoir at all. I just loosened the gear drive bolt and VERY carefull removed it through the front cover DON'T DROP THE BOLT INTO THE ENGINE!!!! Then removed the 2 10mm bolts from the back ...and voila!!
 
Reply



All times are GMT -5. The time now is 01:29 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE