Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

HPOP Removal ?

Thread Tools
 
Search this Thread
 
Old May 2, 2010 | 10:17 PM
  #16  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
So I don't have to remove the top plate on the reservoir?
 
Reply
Old May 2, 2010 | 10:38 PM
  #17  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
IIRC I only removed the drive bolt through the front cover, made sure all the oil hoses were disconnected, removed the mounting bolts and had the pump out without doing anything with the reservoir. I don't think I even had to drain it. BTW be sure and fill it after you do this, if it doesn't have oil in it the injectors won't fire and the truck won't start.
 
Reply
Old May 2, 2010 | 10:54 PM
  #18  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
The front plate has a steel tube and sensor what are they for and how do I get it out my way ? I have the cover plate on the front removed and it won't push out the way far anuff for me to get in there
 
Reply
Old May 2, 2010 | 11:01 PM
  #19  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
I just used a 3" extension on a ratchet and kind of pushed my way in there and it worked fine, not exactley as square with the bolt as I'd like, but it worked. DON'T DROP THE BOLT!!!
 
Reply
Old May 2, 2010 | 11:12 PM
  #20  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
That tube and sensor are the exhaust back pressure sensor. I don't know why Ford decided to place it there, probably one of their better ideas!
 
Reply
Old May 2, 2010 | 11:37 PM
  #21  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
What two bolts do I remove to get the hpop off now?
 
Reply
Old May 3, 2010 | 12:10 AM
  #22  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
There is one near the top toward the passenger side you should be able to see, the other one is on the bottom, near the valley and way back underneath, you'll need a mirror to see it.
 
Reply
Old May 3, 2010 | 12:17 AM
  #23  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by 1979BEAST
The front plate has a steel tube and sensor what are they for and how do I get it out my way ? I have the cover plate on the front removed and it won't push out the way far anuff for me to get in there
The tube runs down to the front of the passenger side exhaust manifold. Disconnect it there and pull the whole assembly up and out. When you re-install the plate use a small bead of RTV sealant all around the edge to prevent oil leakage.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old May 3, 2010 | 12:30 AM
  #24  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
All right its off :-)

How do I get the rear cover plate off ?
 
Reply
Old May 3, 2010 | 12:50 AM
  #25  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by 1979BEAST
All right its off :-)

How do I get the rear cover plate off ?
Are you sure you have to? The rear plate very rarely leaks.

If you're sure you need to use a large c-clamp from front to rear to slightly compress the rear cover to remove the snap ring. Start real easy and then compress it just enough to ge the snap ring loose. Same procedure to replace snap ring after you put in new o-ring and re-intall the rear plate.
 
Reply
Old May 3, 2010 | 01:01 AM
  #26  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
I have the snap ring out I can't get the actual plate out
 
Reply
Old May 3, 2010 | 01:14 AM
  #27  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
No I don't think that is it but I have the replacement oring for it so I mise well put it in so it has a fresh o ring so there will be less of a chance of it going out and having to do this all over again
 
Reply
Old May 3, 2010 | 01:19 AM
  #28  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
Don't fix anything that's not broke
 
Reply
Old May 3, 2010 | 01:28 AM
  #29  
1979BEAST's Avatar
1979BEAST
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 347
Likes: 0
Well that's were I thought it was leaking but everyone on here says no ?
There was oil in the groove that holds the snap ring how else can I tell if its bad with out pulling it off and seeing if its dryed out and hard ?
 
Reply
Old May 3, 2010 | 01:57 AM
  #30  
bc2sv's Avatar
bc2sv
Senior User
Joined: Aug 2009
Posts: 203
Likes: 0
From: Ketchum Idaho
Most here, from what I've seen, don't see that part leaking. Usually it's the "non-servisable" plug, which is actually servicable. Deiselsite.com, for one, has plugs with deeper threads to fix this problem. I know, regretably, thus the 4 pump changes.
 
Reply



All times are GMT -5. The time now is 09:34 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE