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Converting from propane

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Old Apr 21, 2010 | 08:04 AM
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Converting from propane

I just bought a 97 F350 that was converted to propane when new. All of the liquid fuel components seem to be intact ( I doubt they will work after all these years, but...) and I'd like to see if it will fire up on gasoline. Does anyone have any idea what the propane installer might have done to disable the fuel injection system?

Thanks
 
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Old Apr 21, 2010 | 11:01 AM
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From: Berea, KY
I work for a forklift manufacturer. Usually LPG kits on use a LPG carb in place of the throttle body. I am not familar enough on how LPG would have been set up on your truck, but some things may be about the same. You may want to check the throttle body to see if it is a Ford or an aftermarket. The big name on LPG kits is Impco. Pictures would be helpful.
 

Last edited by 4sabre; Apr 21, 2010 at 11:03 AM. Reason: Mentioned CNG instead of LPG
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Old Apr 21, 2010 | 12:35 PM
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I am not at all familiar with LPG but it looks to me like the TB is stock Ford. Over by the brake booster there's a unit that looks like a diaphragm regulator with a high presure line to the tank and a rubber hose like heater hose going to the induction system. The hose splits and terminates in the sides of an aluminum plate sandwiched between the front of the throttle body and the tubes from the air cleaner. Or is that not the entrance point for the LPG and just an air line back to the regulator? I'll try and get pictures this afternoon.

Between the FI system, the LPG system and all the sensors and stuff, the under hood is a nightmare jumble of crap! I don't know where to start. If I thought it would get by emissions inspection the whole mess would go in the trash and be replaced with a carburetor. Maybe a big ol' pair of side draft SUs !!,

A little more background. The truck was a utility body service truck for a LPG supplier. It came from Ford as a cab and chassis and as near as we can see the LPG system was installed at the same time as the utility body. The body wasn't post manufacture modified to fit the tank, and the tank couldn't be removed with the body on.

Thanks!
 
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Old Apr 21, 2010 | 01:21 PM
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From: Berea, KY
Converting from propane

Originally Posted by Heatnbeat
I am not at all familiar with LPG but it looks to me like the TB is stock Ford. Over by the brake booster there's a unit that looks like a diaphragm regulator with a high presure line to the tank and a rubber hose like heater hose going to the induction system. The hose splits and terminates in the sides of an aluminum plate sandwiched between the front of the throttle body and the tubes from the air cleaner. Or is that not the entrance point for the LPG and just an air line back to the regulator? I'll try and get pictures this afternoon.

From what it sounds like, the plate between the throttle body and the intake is probably the mixer (kind of like a nitrous plate system that mounts between a carb / intake).

Between the FI system, the LPG system and all the sensors and stuff, the under hood is a nightmare jumble of crap! I don't know where to start. If I thought it would get by emissions inspection the whole mess would go in the trash and be replaced with a carburetor. Maybe a big ol' pair of side draft SUs !!,

On forklifts, a lot of the hoses are either pressure lines (normally braided but sometimes just a regular hose) or coolant lines (similar to a heater hose).

A little more background. The truck was a utility body service truck for a LPG supplier. It came from Ford as a cab and chassis and as near as we can see the LPG system was installed at the same time as the utility body. The body wasn't post manufacture modified to fit the tank, and the tank couldn't be removed with the body on.

Thanks!
LPG does run a lot cleaner than a gasoline engine. It is more of a PITH to fill or finding places to fill at for autos. I had a friend of mine that bought a crew cab chevy with the 454 on LPG. On that truck, all he really did was remove the LPG carb and replaced it with a quadrajunk. Truck ran great, no problems. I know we are talking about an EFI system and not a carb, but the principle should be the same.
 
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Old Apr 21, 2010 | 01:34 PM
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If the truck came as a cab n chassis, is there a gasoline fuel tank still under the truck? Any signs of the gasoline fuel lines under the hood / body? On CNG conversions to forklifts at the factory, the old fuel system would be removed / pitched prior to installing the conversion kit. Any extra switches / wiring in the cab that looks like it goes to the LPG stuff under the hood?
 
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Old Apr 21, 2010 | 05:00 PM
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It does kind of look like a nitrous setup.

As for the original set up, yes it's all there. Tanks, pumps, lines, wiring, throttle body and injectors. It looks like if I stripped off all the LPG (and could figure out how they disabled the liquid fuel setup) it would run on the original FI setup. Except that it's hard to believe that the OEM stuff would work after sitting dry for 13 years.
 
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Old Apr 22, 2010 | 07:42 AM
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It is good that all of the original is still there. If they disabled the origanal system, it could be something as simple as pulling the fuel pump fuse, unhooking the fuel pump wires at the tank, or plugging the fuel lines (somewhere). I would suspect that it will be something simple / quick. In theory, you should be able to remove the LPG plate, put gas in it and run it. The only problem that I see is that the fuel tank could have water / rust in it from setting for 13 years. I would definately check out the tank prior to putting anything in it. The fuel pump could be gummed up from setting with no gas in it.
 
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Old Apr 22, 2010 | 09:59 AM
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From: Easton,Ks
Do you know what brand the LPG system is?
Is there a plug with wires where the SPOUT jumper is suppose to be?
Do you have and added computer module for the LPG system (it would use both)?
 
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Old Apr 22, 2010 | 02:46 PM
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Some conversions were done as dual fuel so you could switch between gas and propane.
Also why do you think the propane system won`t work?
 
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Old Apr 23, 2010 | 06:03 AM
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Well I spent some time looking at this beast and I can't find what they disconnected. I have no idea what brand the system is, whatever info there is seems to be underneath the unit. The SPOUT jumper I am not familiar with, what / where is it? There doesn't seem to be any electronic module for the propane, and it definatly does not feed into the throttle body. The whole system seem so basic that I don't understand how it works, especially how it integrates with the egine management system. Also there is no sign of a switch that would make it dual fuel, just a bunch of hoses and a couple wires; all in the engine bay.

The propane works fine, it's just that the tank is way too bulky (20" x 60") and it would be a pain to find a place to fill it, especially on a road trip.

I did get a couple pictures, anybody know how to post pictures on this forum?
 
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Old Apr 23, 2010 | 06:58 AM
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From: Easton,Ks
You can email the pictures to me and I will post them for you or you can put them on a remote site and link them in your post. This site also has a place you can put them and link them to your post but I have not done that in a long time as I do not want to use this sites memory space up.

The SPOUT (SPark OUTput) jumper is located on the fender at the LH rear of engine compartment, taped to harness, near ignition control module (ICM). The computer uses the SPOUT wire to adjust the engine Ignition timing. The SPOUT wire runs from the computer to the ICM.


/
 
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