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6637 conversion on excursion with picts and question

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Old Apr 16, 2010 | 09:27 AM
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6637 conversion on excursion with picts and question

I did the conversion a few weeks ago, here are some picts of the stock air box and then of the 6637.
stock assembled air box


here is it is with the top off


here is the filter out of it


here is the 6637 in it, pretty easy had some left over 4" pipe, cut a section and clamped it in. Just left the temp sensor next to it.


My question is I don't really hear much air sucking but when you let off at say 2000 rpm or higher it make a sound like when air brakes blow off, chhhhhh, sound. I have this same mod on my 96 7.3 but I don't here that when I let off. Is that normal on the sd powerstrokes or something else happening?
 
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Old Apr 16, 2010 | 09:33 AM
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Also I could not find a air filter to fit the stock air box that was in it.
 
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Old Apr 16, 2010 | 09:47 AM
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My stock air box didn't look like that, is that stock?
 
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Old Apr 16, 2010 | 09:50 AM
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That's an Ford AIS filter setup. It's not stock.
 
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Old Apr 16, 2010 | 09:51 AM
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That looks like the AIS filter and assembly. Pretty good setup, not sure if I would of gotten rid of it.

Motorcraft FA-1757 Ford 7.3 Diesel Severe Duty AIS air filter element
 
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Old Apr 16, 2010 | 09:55 AM
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I believe it is a severe duty one installed by the dealer, at I think that is what I was told or what the guy I know at the parts store thought it was.
 
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Old Apr 16, 2010 | 09:57 AM
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Originally Posted by wildstang
I believe it is a severe duty one installed by the dealer, at I think that is what I was told or what the guy I know at the parts store thought it was.
It is the Ford severe duty AIS setup. You can probably sell it for a pretty penny in the classifieds. Here's a link:

http://www.superdutydiesel.com/pdf/0...elling_AIS.pdf
 
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Old Apr 16, 2010 | 10:00 AM
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Thats what I was thinking, couldn't think of the name though...lol
 
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Old Apr 16, 2010 | 10:01 AM
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Originally Posted by 03_PSD
Thats what I was thinking, couldn't think of the name though...lol
Ha, ha... I have that setup under my hood. I love it!
 
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Old Apr 16, 2010 | 10:08 AM
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I took my 6637 out to put an AIS in just like that one.
 
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Old Apr 16, 2010 | 10:26 AM
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how much you want for it?
 
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Old Apr 16, 2010 | 10:26 AM
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Yep, it's an AIS. I wouldn't get rid of it.....I think it's the best at filtering dirt there is for our trucks; and with the fender sleeve, plenty of air.
 
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Old Apr 16, 2010 | 10:36 AM
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You guys say it's good for filtering, but how about allowing more air in then the stock normal intake? Mose people to the 6637 for better filter, but the additional large gain in the air intake amount, correct? How does AIS compare to the 6637 mod?
 
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Old Apr 16, 2010 | 11:16 AM
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I would be putting that AIS right back in there... It flows enough air for 500hp... No need to ever remove one of those.
 
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Old Apr 16, 2010 | 11:19 AM
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Originally Posted by CSIPSD
I would be putting that AIS right back in there... It flows enough air for 500hp... No need to ever remove one of those.
A big +1, you kind of took a step backwards ditching that AIS for the 6637. If for whatever reason you think you need more air, there is a fender sleeve you can add to the AIS that pulls more air from the inner fender. And those filter elements last a long time.
 
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